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Section 134 (Engine): Installation: Engine

WARNING: This page is about a different car, the 2005 Lincoln Navigator and 2005 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL DESCRIPTION

G03886715
 Modular Engine Lift Bracket 303-F047 (014-00073) or equivalent
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (in Canada Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12) or equivalent WSS-M2C930-A
Motorcraft Premium Gold Engine Coolant VC-7-A (in California, Oregon and New Mexico VC-7-B, in Canada CVC-7-A) or equivalent (yellow color) WSS-M97B51-A1

    All vehicles 

  1. Using a suitable floor crane, position the engine assembly into the vehicle.
  2. Remove the special tool.
    Fig 1: Removing Special Tool
    G03920205Courtesy of FORD MOTOR CO.
    3. CAUTION: Only use hand tools when installing the LH engine mount through bolt or damage to the cage nut can occur.
    NOTE: If the LH engine mount through bolt nut is missing or damaged install a new nut using service part number W709375. If the LH engine mount through bolt nut cage is damaged or missing, remove the cage and install a new nut using service part number W520516-S301.
    Fig 2: Installing LH Engine Support Insulator
    G03963277Courtesy of FORD MOTOR CO.
  3. Position and install and the LH engine mount through bolt.
    • Tighten to 175 Nm (129 lb-ft).
    4. CAUTION: Only use hand tools when installing the engine mount nut or damage to the engine mount can occur.
    Fig 3: Installing RH Engine Mount Nut
    G03933549Courtesy of FORD MOTOR CO.
  4. Install the RH engine mount nut.
    • Tighten to 175 Nm (129 lb-ft).
    5. NOTE: Align the engine-to-transmission dowels before installing the engine-to-transmission bolts.
    Fig 4: Installing Lower Transmission-To-Engine Bolts
    G03920193Courtesy of FORD MOTOR CO.
  5. Install the lower 5 transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
  6. If equipped with a 4R75E automatic transmission, position the shift cable and bracket and install the 2 bolts and connect the shift cable.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 5: Connecting Shift Cable End And Bracket
    G03964050Courtesy of FORD MOTOR CO.
  7. Install the 4 exhaust manifold-to-catalytic converter nuts.
    • Tighten to 40 Nm (30 lb-ft).
    Fig 6: Installing Exhaust Manifold-To-Catalytic Converter Nuts
    G03885400Courtesy of FORD MOTOR CO.
  8. Connect the RH heated exhaust gas oxygen sensor (HO2S) electrical connector.
    Fig 7: Connecting RH Heated Exhaust Gas Oxygen Sensor Electrical Connector
    G03929227Courtesy of FORD MOTOR CO.
  9. Install new torque converter-to-flexplate nuts.
    • Tighten to 35 Nm (26 lb-ft).
    Fig 8: Installing Torque Converter-To-Flexplate Nuts
    G03885557Courtesy of FORD MOTOR CO.
  10. Install the cylinder block opening cover.
    Fig 9: Installing Cylinder Block Opening Cover
    G03908385Courtesy of FORD MOTOR CO.
  11. Install the flexplate inspection cover and the 2 bolts.
    • Tighten to 35 Nm (26 lb-ft).
    Fig 10: Installing Flexplate Inspection Cover
    G03885458Courtesy of FORD MOTOR CO.
  12. If equipped, position the RH engine-to-transmission support bracket and install the 3 bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 11: Installing RH Engine-To-Transmission Support Bracket
    G03933651Courtesy of FORD MOTOR CO.
  13. If equipped, position the LH engine-to-transmission support bracket and install the 3 bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 12: Installing LH Engine-To-Transmission Support Bracket
    G03929206Courtesy of FORD MOTOR CO.
  14. Install the starter wiring harness support bracket and bolt.
    • Tighten to 10 Nm (89 lb-in).
    Fig 13: Installing Starter Wiring Harness Support Bracket
    G03933649Courtesy of FORD MOTOR CO.
  15. Install the upper 2 transmission-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 14: Installing Upper Transmission-To-Engine Bolts
    G03933934Courtesy of FORD MOTOR CO.
  16. Install the transmission cooler tube support bracket and the nut.
    • Tighten to 10 Nm (89 lb-in).
    Fig 15: Installing Transmission Cooler Tube Support Bracket
    G03933415Courtesy of FORD MOTOR CO.
  17. Position the power steering pump and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 16: Installing Power Steering Pump Bolts
    G03886436Courtesy of FORD MOTOR CO.
  18. Install the power steering pump support bracket and the nut.
    • Tighten to 10 Nm (89 lb-in).
    Fig 17: Installing Power Steering Pump Support Bracket
    G03933414Courtesy of FORD MOTOR CO.

    19. Expedition vehicles 

  19. Install the transmission fluid filler tube bolt.
    Fig 18: Installing Transmission Filler Tube Retaining Bolt
    G03964058Courtesy of FORD MOTOR CO.

    20. Early build vehicles 

  20. Position the power steering reservoir and support bracket and install the bolt.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 19: Installing Power Steering Support Bracket Bolt
    G03929089Courtesy of FORD MOTOR CO.
  21. Install the power steering reservoir and support bracket nut.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 20: Installing Power Steering Reservoir And Support Bracket Nut
    G03929090Courtesy of FORD MOTOR CO.

    22. All vehicles 

  22. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 21: Installing A/C Compressor Bolts
    G03933941Courtesy of FORD MOTOR CO.
  23. Connect the crankshaft position (CKP) sensor electrical connector.
    Fig 22: Connecting CKP Sensor Electrical Connector
    G04612789Courtesy of FORD MOTOR CO.
  24. Position the wiring harness retainer brackets, install the 2 nuts and attach the wiring harness retainer.
    • Tighten to 10 Nm (89 lb-in).
    Fig 23: Installing Wiring Harness Retainer Brackets Nuts
    G03933643Courtesy of FORD MOTOR CO.
  25. Connect the A/C compressor electrical connector.
    Fig 24: Connecting A/C Compressor Electrical Connector
    G03933642Courtesy of FORD MOTOR CO.
  26. Connect the degas bottle coolant hose.
    Fig 25: Connecting Degas Bottle Coolant Hose
    G03933636Courtesy of FORD MOTOR CO.
  27. Position the ground cable and install the bolt.
    Fig 26: Installing Ground Cable Bolt
    G03933637Courtesy of FORD MOTOR CO.
  28. If equipped, connect the block heater electrical connector.
    Fig 27: Connecting Block Heater Electrical Connector
    G03920195Courtesy of FORD MOTOR CO.
  29. Connect the heater coolant hose.
    Fig 28: Connecting Heater Coolant Hose
    G03933635Courtesy of FORD MOTOR CO.
  30. Install the intake manifold. For additional information, refer to Intake MANIFOLD .
  31. Install the radiator. For additional information, refer to ENGINE COOLING .
  32. Install the starter. For additional information, refer to STARTING SYSTEM .
  33. Connect the engine oil temperature (EOT) sensor electrical connector.
    Fig 29: Connecting Engine Oil Temperature Sensor Electrical Connector
    G03920098Courtesy of FORD MOTOR CO.
  34. Install a new oil filter.
    • Tighten to 16 Nm (12 lb-ft).
    Fig 30: Installing Oil Filter
    G03962608Courtesy of FORD MOTOR CO.
  35. If equipped, install the skid plate and the bolts.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 31: Installing Skid Plate
    G03933951Courtesy of FORD MOTOR CO.
  36. Install the powertrain control module (PCM) and the support bracket. For additional information, refer to ELECTRONIC ENGINE CONTROLS .
  37. Install the hood.
  38. Fill the crankcase with clean engine oil.
  39. Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING .
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