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Section 134 (Engine): Removal: Engine

WARNING: This page is about a different car, the 2005 Lincoln Navigator and 2005 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL DESCRIPTION

G03886715
 Modular Engine Lift Bracket 303-F047 (014-00073)

    All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the intake manifold. For additional information, refer to INTAKE MANIFOLD .
  3. Remove the radiator. For additional information, refer to ENGINE COOLING .
  4. Remove the accessory drive belt.
  5. Remove the powertrain control module (PCM) and the support bracket. For additional information, refer to ELECTRONIC ENGINE CONTROLS .
  6. If equipped, remove the bolts, nuts and the skid plate.
    Fig 1: Removing Skid Plate
    G03933951Courtesy of FORD MOTOR CO.
  7. Remove the starter. For additional information, refer to STARTING SYSTEM .
  8. Drain the engine oil.
  9. Remove and discard the oil filter.
    Fig 2: Removing Oil Filter
    G03962608Courtesy of FORD MOTOR CO.
  10. Disconnect the engine oil temperature (EOT) sensor electrical connector.
    Fig 3: Disconnecting Engine Oil Temperature Sensor
    G03920098Courtesy of FORD MOTOR CO.
  11. Remove the hood.
  12. Disconnect the heater hose.
    Fig 4: Disconnecting Heater Hose
    G03933635Courtesy of FORD MOTOR CO.
  13. Disconnect the degas bottle coolant hose.
    Fig 5: Disconnecting Degas Bottle Coolant Hose
    G03933636Courtesy of FORD MOTOR CO.
  14. Remove the bolt and the ground cable.
    Fig 6: Removing Ground Cable Bolt
    G03933637Courtesy of FORD MOTOR CO.
  15. If equipped, disconnect the block heater electrical connector.
    Fig 7: Disconnecting Block Heater Electrical Connector
    G03933638Courtesy of FORD MOTOR CO.

    16. Early build vehicles 

  16. Remove the power steering reservoir and support bracket lower bolt.
    Fig 8: Removing Power Steering Reservoir And Support Bracket Lower Bolt
    G03929089Courtesy of FORD MOTOR CO.
  17. Remove the nut and position the power steering reservoir and support bracket aside.
    Fig 9: Removing Power Steering Reservoir And Support Bracket Aside
    G03929090Courtesy of FORD MOTOR CO.

    18. All vehicles 

  18. Remove the bolts and position the power steering pump aside.
    Fig 10: Identifying Power Steering Pump Bolts
    G03886436Courtesy of FORD MOTOR CO.
  19. Disconnect the A/C compressor electrical connector.
    Fig 11: Disconnecting A/C Compressor Electrical Connector
    G03933642Courtesy of FORD MOTOR CO.
  20. Remove the 2 nuts and the wiring harness retainers.
    Fig 12: Removing Wiring Harness Retainers Nuts
    G03933643Courtesy of FORD MOTOR CO.
  21. Disconnect the crankshaft position (CKP) sensor electrical connector.
    Fig 13: Locating CKP Sensor Electrical Connector
    G04612789Courtesy of FORD MOTOR CO.
  22. Remove the bolts and position the A/C compressor aside.
    Fig 14: Removing A/C Compressor Bolts
    G03933645Courtesy of FORD MOTOR CO.

    23. Expedition vehicles 

  23. Remove the transmission fluid filler tube support bolt.
    Fig 15: Identifying Transmission Filler Tube Retaining Bolt
    G03964058Courtesy of FORD MOTOR CO.

    24. All vehicles 

  24. Remove the nut and the transmission cooler tube support bracket.
    Fig 16: Identifying Transmission Cooler Tube Support Bracket Nut
    G03933415Courtesy of FORD MOTOR CO.
  25. Remove the nut and the power steering pressure hose support bracket.
    Fig 17: Removing Power Steering Pressure Hose Support Bracket
    G03933648Courtesy of FORD MOTOR CO.
  26. Remove the bolt and the starter electrical harness support bracket.
    Fig 18: Removing Starter Electrical Harness Support Bracket
    G03933649Courtesy of FORD MOTOR CO.
  27. If equipped, remove the 3 bolts and the LH engine-to-transmission support bracket.
    Fig 19: Removing LH Engine-To-Transmission Support Bracket
    G03929206Courtesy of FORD MOTOR CO.
  28. If equipped, remove the 3 bolts and the RH engine-to-transmission support bracket.
    Fig 20: Removing RH Engine-To-Transmission Support Bracket
    G03933651Courtesy of FORD MOTOR CO.
  29. Remove the bolts and the flexplate inspection cover.
    Fig 21: Removing Flexplate Inspection Cover
    G03885458Courtesy of FORD MOTOR CO.
  30. Remove the cylinder block opening cover.
    Fig 22: Removing Access Plug
    G03908385Courtesy of FORD MOTOR CO.
  31. Remove the torque converter-to-flexplate nuts.
    • Discard the nuts.
    Fig 23: Removing Torque Converter-To-Flexplate Nuts
    G03885557Courtesy of FORD MOTOR CO.
  32. If equipped with a 4R70E or 4R75E automatic transmission, remove the 2 bolts, disconnect the shift cable and position the cable and bracket assembly aside.
    Fig 24: Disconnecting Shift Cable
    G03964050Courtesy of FORD MOTOR CO.
    33. NOTE: The upper 2 transmission-to-engine bolts will be removed later.
    Fig 25: Removing Lower Transmission-To-Engine Bolts
    G03920193Courtesy of FORD MOTOR CO.
  33. Remove the lower 5 transmission-to-engine bolts.
  34. Disconnect the RH heated exhaust gas oxygen sensor (HO2S) electrical connector.
    Fig 26: Disconnecting RH Heated Exhaust Gas Oxygen Sensor Electrical Connector
    G03929227Courtesy of FORD MOTOR CO.
  35. Remove the 4 exhaust manifold flange nuts.
    Fig 27: Removing Exhaust Manifold Flange Nuts
    G03885400Courtesy of FORD MOTOR CO.
    36. CAUTION: Only use hand tools when removing the engine mount nut or damage to the engine mount can occur.
    Fig 28: Removing RH Engine Mount Nut
    G03933549Courtesy of FORD MOTOR CO.
  36. Remove the RH engine mount nut.
    37. CAUTION: Only use hand tools when removing the LH engine mount through bolt or damage to the cage nut can occur.
    NOTE: If the LH engine mount through bolt nut is missing or damaged install a new nut using service part number W709375. If the LH engine mount through bolt nut cage is damaged or missing, remove the cage and install a new nut using service part number W520516-S301.
    Fig 29: Removing LH Engine Support Insulator Bolt
    G03963277Courtesy of FORD MOTOR CO.
  37. Remove the LH engine mount through bolt.
  38. Remove the upper 2 transmission-to-engine bolts and install the special tool.
    Fig 30: Installing Special Tool
    G03920205Courtesy of FORD MOTOR CO.
  39. Using a suitable floor crane, remove the engine assembly from the vehicle.
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