Fuel Pump Module: Installation
- Install the FP module O-ring seal.
- Position the FP module into the fuel tank.
- Connect the fuel crossover tube-to-FP module quick connect coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
- Using the special tool, install the FP module and lock ring.
- Tighten the lock ring until it meets the stops on the fuel tank.
- Connect the rear fuel supply tube-to-FP module quick connect coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
- Connect the FP module electrical connector.
- Install the FP module access cover.
- Install any insulation padding covering the FP module.
- Install the rear seat cushion. For additional information, refer to SEATING .
- Install the fuel tank filler cap.
- Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
- Check for leaks before starting the engine.
- Start the engine and check for leaks.
CAUTION:
Inspect the surfaces of the FP module mounting flange and fuel tank O-ring seal contact surfaces. Do not polish or adjust the O-ring seal contact area of the fuel tank flange or the fuel tank. Install a new FP module or fuel tank if the O-ring seal contact area is bent, scratched or corroded.
CAUTION:
Make sure to install a new FP module O-ring seal and lock ring.
NOTE:
Prior to installing the FP module and O-ring seal, thoroughly clean any contaminants from FP module and fuel tank mounting flanges.
NOTE:
To install, apply clean engine oil to the O-ring seal.
NOTE:
Make sure the alignment arrows on the FP module and the fuel tank meet before tightening the FP module lock ring.
NOTE:
Remove and discard the absorbent pads.
NOTE:
It may take more than one key cycle to pressurize the fuel system. Cycle the ignition key and wait 3 seconds to pressurize the fuel system.