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Disassembly And Assembly

  1. Remove the plenum chamber. For additional information, refer to Plenum Chamber .
  2. Remove the 2 screws and the plenum demister adapter.
  3. Fig 1: Locating Plenum Demister Adapter And Screws
    GF0020851Courtesy of FORD MOTOR CO.
  4. Remove the panel/floor door vacuum control motor.
    1. Disconnect the vacuum hose.
    2. Remove the 2 screws.
    3. Rotate and remove the panel/floor door vacuum control motor.
  5. Fig 2: Removing Panel/Floor Door Vacuum Control Motor
    GF0020852Courtesy of FORD MOTOR CO.
  6. Cut the snap-loops around the housing flange of the plenum chamber.
  7. Fig 3: Locating Snap-Loops
    GF0020853Courtesy of FORD MOTOR CO.
  8. Remove the 3 screws. Separate the plenum chamber.
  9. While depressing the tab, remove the panel/floor door and lever.
  10. Fig 4: Locating Panel/Floor Door And Lever
    GF0020854Courtesy of FORD MOTOR CO.
  11. To assemble, reverse the disassembly procedure.