LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2011 >> Transit Connect Van Cargo >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle/Transmission - 4F27E >> Disassembly And Assembly Of Subassemblies >> Forward Clutch >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Forward Clutch: Assembly

  1. Soak the internal spline clutch plates in clean transmission fluid.
  2. Inspect the forward clutch piston bore surfaces for nicks or scratches. Install a new balance piston if necessary.
  3. Lubricate and install the forward clutch piston assembly.
    Fig 1: Identifying Forward Clutch Piston Assembly
    G07496382Courtesy of FORD MOTOR CO.
  4. Install the forward piston return spring.
    Fig 2: Locating Forward Piston Return Spring
    G07496383Courtesy of FORD MOTOR CO.
  5. Lubricate and install the forward clutch balance piston.
    Fig 3: Locating Forward Clutch Balance Piston
    G07496384Courtesy of FORD MOTOR CO.
  6. Using the Spring Washer Compressor, install the forward clutch assembly in a suitable press.
    Fig 4: Installing Forward Clutch Assembly
    G07496385Courtesy of FORD MOTOR CO.
  7. Using the Spring Washer Compressor, install the forward clutch balance piston snap ring.
    Fig 5: Remove/Install Forward Clutch Balance Piston Snap Ring
    G07496386Courtesy of FORD MOTOR CO.
  8. Install the forward clutch pressure, friction and steel plates.
    1. Install the plates.
    2. Install the retaining ring.
    Fig 6: Identifying Forward Clutch Pressure, Friction And Steel Plates With Retaining Ring
    G07496387Courtesy of FORD MOTOR CO.
  9. Measure the clutch pack clearance.
    1. Install the forward clutch on the pump assembly.
    2. Install the Dial Indicator Gauge With Holding Fixture on the pump assembly and position the Dial Indicator Gauge plunger on the pressure plate.
    3. Using a suitable tool, lift up on both sides of the clutch pack and measure and record the clutch pack clearance on the Dial Indicator Gauge in 3 different areas. Average the measurements.
    Fig 7: Measuring Clutch Pack Clearance With Specifications
    G07496388Courtesy of FORD MOTOR CO.
  10. Compare the forward clutch pack clearance to the specification (1.5-1.8 mm [0.0590-0.0708 in]). If the clutch pack clearance is not within specification, select and install the correct size retaining ring to obtain the specified clearance.
    PARTS THICKNESS CHART

    Part Number Thickness
    - 1.15-1.25 mm (0.0452-0.0492 in)
    - 1.35-1.45 mm (0.0531-0.0570 in)
    - 1.55-1.65 mm (0.0610-0.0649 in)
    - 1.75-1.85 mm (0.0688-0.0728 in)
    - 1.95-2.05 mm (0.0767-0.0807 in)
    - 2.15-2.25 mm (0.0846-0.0885 in)
scientia non olet · About LEMON Manuals