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Main Control Valve Body: Installation

  1. Install the new separator plate and the 2 separator plate-to-solenoid body bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 1: Locating Separator Plate-To-Solenoid Body Bolts
      G07932020Courtesy of FORD MOTOR CO.
  2. Install the solenoid body onto the main control valve body. Install the 2 solenoid body-to-valve body bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 2: Locating Solenoid Body-To-Valve Body Bolts
      G07932019Courtesy of FORD MOTOR CO.
  3. Position the OSS and TR sensor wiring harnesses aside and install the new main control-to-transaxle case separator plate.
    Fig 3: Identifying Main Control-To-Transaxle Case Separator Plate
    G07932023Courtesy of FORD MOTOR CO.
  4. NOTE: Make sure that the manual lever pin (part of the TR sensor) is correctly installed in the manual valve.
    Fig 4: Locating Main Control Assembly
    G07932024Courtesy of FORD MOTOR CO.
  5. Install the main control assembly.
  6. NOTE: Make sure not to pinch the OSS or TR sensor wiring harnesses when installing the main control.
    NOTE: Install the short and long main control-to-transaxle case bolts in the locations noted during disassembly.
  7. Install the main control nut and the 22 main control-to-transaxle case bolts. Tighten in a crisscross pattern.
    • Tighten to 10 Nm (89 lb-in).
      Fig 5: Locating Main Control Nut And Main Control-To-Transaxle Case Bolts
      G07932017Courtesy of FORD MOTOR CO.
  8. Connect the OSS sensor electrical connector.
    Fig 6: Locating OSS Sensor Electrical Connector
    G07931997Courtesy of FORD MOTOR CO.
  9. Connect the TR sensor electrical connector.
    Fig 7: Locating TR Sensor Electrical Connector
    G07931984Courtesy of FORD MOTOR CO.
  10. Install the main control-to-cover seal.
    Fig 8: Locating Main Control-To-Cover Seal
    G07931998Courtesy of FORD MOTOR CO.
  11. Install the main control cover. For additional information, refer to MAIN CONTROL COVER .