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Automatic Transaxle/Transmission - 6F35: Specifications

MATERIAL SPECIFICATIONS

Item Specification Fill Capacity
Dye-Lite® ATF/Power Steering Fluid Leak Detection Dye
164-R3701 (Rotunda)
- -
Motorcraft® MERCON® LV Automatic Transmission Fluid
XT-10-QLVC
MERCON® LV 8.5L (9 qt)
Multi-Purpose Grease
Motorcraft® XL-5 (aerosol) and/or CRC® SL3151
ESB-M1C93-B -
Threadlock and Sealer
TA-25
WSK-M2G351-A5 -
Ultra Silicone Sealant
TA-29
- -
GENERAL SPECIFICATIONS

Item Specification
Transaxle Weight 86 kg (189 lb)
SOLENOID OPERATION CHART

Base Selector Lever Position PCM Commanded Gear Shift Solenoid TCC (VFS) NL
SSA (VFS) NL (CB 1, 2, 3, 4) SSB (VFS) NH (3, 5, R) SSC (VFS) NL (CB 2, 6) SSD (VFS) NH (CB L, R/C 4, 5, 6) SSE (On/Off) NC
P P Off On Off Off On Off
R R Off Off Off Off On Off
N N Off On Off Off On Off
D 1 On On Off Off (1) On (1) Off
  2 On On On On Off Off
  3 On Off Off On Off Off
  4 On On Off Off Off On/Off
  5 Off Off Off Off Off On/Off
  6 Off On On Off Off On/Off
L 1 On On Off Off On Off
(1) Turns on above 8 km/h (5 mph).
(2) Turns off above 8 km/h (5 mph).

CB = Clutch brake
NC = Normally closed
NH = Normally high
NL = Normally low
CLUTCH APPLICATION CHART

Gear Direct (C 3, 5, R) Overdrive (C 4, 5, 6) Forward (CB 1, 2, 3, 4) Low/Reverse (CB L, R) Intermediate (CB 2, 6) One-Way
1st     X X   X
2nd     X   X O/R
3rd X   X     O/R
4th   X X     O/R
5th X X       O/R
6th   X     X O/R
Reverse X     X    
CB = Clutch brake
O/R = Overrunning
LINE PRESSURE CHART

Gear Line
Pressures at Idle  (1) 
P 338-379 kPa (49-55 psi)
R 621-689 kPa (90-100 psi)
N 338-379 kPa (49-55 psi)
D 338-379 kPa (75-85 psi)
L 338-379 kPa (75-85 psi)
Pressure at Wide Open Throttle (WOT) Stall (1) 
P -
R 1, 868-2, 068 kPa (271-300 psi)
N -
D 1, 868-2, 068 kPa (271-300 psi)
L 1, 868-2, 068 kPa (271-300 psi)
(1) All pressures are approximate.
STALL SPEED CHART

Selector Lever Engine rpm
Drive 2.0L 2, 200-2, 300
GEAR RATIO CHART

Gear Ratio
1st/low 4.584:1
2nd 2.964:1
3rd 1.912:1
4th 1.446:1
5th 1:1
6th 0.746:1
Reverse 2.94:1
SHIFT SPEEDS 2.0L

Throttle Position Range Shift KM/H MPH
Light D 1-2 11-16 7-10
Throttle (1) D 2-3 21-27 13-17
D 3-4 29-37 18-23
D 4-5 45-56 28-35
D 5-6 72-90 45-56
Medium D 1-2 27-43 17-23
Throttle(1) D 2-3 42-55 26-34
D 3-4 58-77 36-48
D 4-5 77-106 48-66
D 5-6 135-177 84-110
Heavy D 1-2 51-66 32-41
Throttle(1) D 2-3 79-100 49-62
D 3-4 113-143 70-89
D 4-5 150-190 93-118
D 5-6 201-245 125-152
(1) Do not exceed the speed limit.
TORQUE SPECIFICATIONS

Description Nm lb-ft lb-in
Charge Air Cooler (CAC) outlet tube clamp 5 - 44
Clutch support tower bolts 12 - 106
Differential transmission fluid baffle bolts 12 - 106
Drain plug 12 - 106
Fluid reservoir bolts 12 - 106
Halfshaft bracket nuts 25 18  
Main control cover bolts 12 - 106
Main control-to-transaxle case bolts (1) - - -
Main control nut(1) - - -
Manual control lever nut 24 18 -
Oil leveling plug 8 - 71
Output Shaft Speed (OSS) sensor bolt 10 - 89
Pump bolts 10 - 89
Pump-to-torque converter housing bolts 35 26 -
Roll restrictor through bolts 90 66 -
Roll restrictor bracket bolts 90 66 -
Selector lever cable bracket bolts 25 18 -
Separator plate-to-solenoid body bolts 10 - 89
Solenoid body-to-valve body bolts 10 - 89
Torque converter nuts 40 30 -
Torque converter housing bolts 24 18 -
Torque converter housing stud bolts 24 18 -
Transmission Control Module (TCM) bracket bolt 11 - 97
TCM bracket nut 11 - 97
TCM nuts 20 - 177
Transmission fluid baffle bolts 12 - 106
Transmission fluid cooler tube bolts 9 - 80
Transmission fluid cooler-warmer bolts 30 22 -
Transmission fluid temperature control valve 9 - 80
Transmission mounted transmission fluid cooler tube bolt 9 - 80
Transaxle-to-engine bolts 48 35 -
Transaxle support insulator bracket bolt 80 59 -
Transaxle support insulator bracket nuts 63 46 -
Transaxle support insulator through bolt 175 130 -
Transaxle support insulator bolts 55 41 -
Transmission Range (TR) sensor detent spring bolt 13 - 115
Turbine Shaft Speed (TSS) sensor bolt 10 - 89
(1) Refer to the appropriate procedure for the specification.