Manual Transaxle (Service Information): Specifications
MATERIAL SPECIFICATIONS
| Item | Specification | Fill Capacity |
|---|---|---|
| High Performance DOT 3 Motor Vehicle Brake Fluid PM-1-C (US); CPM-1-C (Canada) |
WSS-M6C62-A or WSS-M6C65-A1 | - |
| SAE 75W-90 API GL-4 Gear Oil XT-4-QGL |
WSS-M2C203-A1 | - |
| Silicone Gasket and Sealant TA-30 |
WSE-M4G323-A4 | - |
GENERAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Differential | |
| Adjustment shim thickness | Refer to TRANSAXLE for adjustment shim selection procedure |
| Preload | 0.15-0.21 mm (0.005-0.008 in) |
| Side gear and pinion gear backlash | 0.02-0.08 mm (0.0008-0.003 in) |
| Gear Clearance | |
| 1st gear end play | 0.20-0.30 mm (0.007-0.011 in) |
| 2nd gear end play | 0.06-0.16 mm (0.002-0.006 in) |
| 3rd gear thrust clearance | 0.18-0.31 mm (0.007-0.012 in) |
| 4th gear end play | 0.20-0.30 mm (0.007-0.011 in) |
| 5th gear thrust clearance | 0.06-0.16 mm (0.002-0.006 in) |
| Input Shaft | |
| Adjustment shim thickness | Refer to TRANSAXLE for shim selection procedure |
| End play | 0.00-0.06 mm (0.00-0.002 in) |
| Mainshaft | |
| Adjustment shim thickness | Refer to TRANSAXLE for shim selection procedure |
| End play | 0.00-0.06 mm (0.00-0.002 in) |
| Reverse Idler Gear | |
| 4th gear adjustment shim thickness | Refer to MAINSHAFT for 4th gear adjustment shim thickness chart |
| 5th gear snap ring thickness | Refer to MAINSHAFT for 5th gear snap ring thickness chart |
| Adjustment shim thickness | Refer to TRANSAXLE for shim selection procedure |
| End play | 0.04-0.14 mm (0.001-0.005 in) |
| Input shaft thrust washer thickness | Refer to INPUT SHAFT for thrust washer thickness chart |
| Input shaft snap ring thickness | Refer to INPUT SHAFT for snap ring thickness chart |
| Mainshaft C-ring thickness | Refer to MAINSHAFT for C-ring thickness chart |
| Synchronizer Ring Clearance | |
| 1st gear clearance (outer ring-to-synchronizer cone) | 0.60-1.10 mm (0.023-0.043 in) |
| 1st gear clearance (inner ring-to-synchronizer cone) | 0.60-0.80 mm (0.023-0.031 in) |
| 2nd gear clearance (middle synchronizer ring-to-gear) | 0.60-1.20 mm (0.023-0.047 in) |
| 2nd gear clearance (outer ring-to-synchronizer cone) | 0.60-1.10 mm (0.023-0.043 in) |
| 2nd gear clearance (inner ring-to-gear) | 0.70-1.10 mm (0.027-0.043 in) |
| 3rd gear | 0.90-1.45 mm (0.035-0.057 in) |
| 4th gear | 0.90-1.45 mm (0.035-0.057 in) |
| 5th gear | 0.95-1.40 mm (0.037-0.055 in) |
| Reverse idler gear | 0.95-1.40 mm (0.037-0.055 in) |
| Transaxle | |
| Physical weight | 52 kg (115 lb) |
TORQUE SPECIFICATIONS
| Description | Nm | lb-ft | lb-in | ||
|---|---|---|---|---|---|
| Ball joint | 63 | 46 | - | ||
| Black transaxle case bolt (1) | - | - | - | ||
| Clutch hydraulic tube bracket bolt | 2.5 | - | 22 | ||
| Crossmember bolts | 115 | 85 | - | ||
| Drain plug | 35 | 26 | - | ||
| Fill level inspection plug | 35 | 26 | - | ||
| Final drive gear bolts(1) | - | - | - | ||
| Intermediate shaft nuts | 27 | 20 | - | ||
| LH transaxle support insulator bolts | 48 | 35 | - | ||
| LH transaxle support insulator bracket nuts | 40 | 30 | - | ||
| LH transaxle support insulator through bolt | 103 | 76 | - | ||
| Mainshaft bearing retainer bolt | 7 | - | 62 | ||
| Reduction gear bolts(1) | - | - | - | ||
| Reverse lever bracket bolts | 14 | - | 124 | ||
| RH engine support bolt | 90 | 66 | - | ||
| Shift assembly bolts | 7 | - | 62 | ||
| Shift cable bracket bolts | 22 | 16 | - | ||
| Shift check bolt | 24 | 18 | - | ||
| Stabilizer bar link | 55 | 41 | - | ||
| Standard (gold) transaxle case bolts(1) | - | - | - | ||
| Stopper bolt | 28 | 21 | - | ||
| Tie-rod end | 55 | 41 | - | ||
| Transaxle fill plug | 35 | 26 | - | ||
| Transaxle front support insulator bolts | 90 | 66 | - | ||
| Transaxle front support insulator bracket bolts | 48 | 35 | - | ||
| Transaxle front support insulator through bolt | 115 | 85 | - | ||
| Transaxle front-to-aft crossmember bolts | 90 | 66 | - | ||
| Transaxle front-to-aft crossmember nut | 175 | 129 | - | ||
| Transaxle rear support insulator bolt | 80 | 59 | - | ||
| Transaxle rear support insulator bracket bolts | 48 | 35 | - | ||
| Transaxle rear support insulator nuts | 80 | 59 | - | ||
| Transaxle rear support insulator through bolt | 115 | 85 | - | ||
| Transaxle-to-engine bolts | 47 | 35 | - | ||
| Wiring harness bracket nuts | 12 | - | 106 | ||
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