Common Specifications & Procedures
POLICE INTERCEPTOR SEDAN COMMON SPECIFICATIONS & PROCEDURES
| System | Specification/Procedure | |||
|---|---|---|---|---|
| Air Conditioning | ||||
| Service | SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Axle Nut/Hub Nut | ||||
| Front | 258 Ft. Lbs (350 N.m) | |||
| Rear (AWD vehicles) | 258 Ft. Lbs (350 N.m) | |||
| Battery | SPECIFICATIONS . | |||
| Brakes | ||||
| Bleeding Sequence | R/R, L/R, R/F, L/F BRAKE SYSTEM BLEEDING | |||
| Disc Brakes w/Torque | ||||
| Front | SPECIFICATIONS | |||
| Rear | SPECIFICATIONS | |||
| Charging | ||||
| Generator w/Torque | SPECIFICATIONS | |||
| Drive Belts | ||||
| Adjustment | SPECIFICATIONS | |||
| Belt Routing | COMPONENT LOCATION | |||
| Engine Cooling | ||||
| General Service Specifications | SPECIFICATIONS | |||
| Radiator Cap Pressure | 14 psi (96 kPa) | |||
| Thermostat R & I | THERMOSTAT HOUSING -- 2.0L GTDI (2.0L GTDI) or THERMOSTAT -- 3.5L GTDI (3.5L GTDI) or THERMOSTAT -- 3.5L TI-VCT, 3.7L TI-VCT (3.5L TI-VCT, 3.7L TI-VCT) | |||
| Water Pump R & I | COOLANT PUMP -- 2.0L GTDI (2.0L GTDI) or COOLANT PUMP -- 3.5L GTDI (3.5L GTDI) or COOLANT PUMP -- 3.5L TI-VCT, 3.7L TI-VCT . | |||
| Engine Mechanical | ||||
| 2.0L GTDI | ||||
| Compression | SPECIFICATIONS . | |||
| Oil Pressure (hot @ 2, 000 rpm) | 29.01-38.87 psi (200-268 kPa) | |||
| Overhaul | SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS . | |||
| 3.5L GTDI | ||||
| Compression | SPECIFICATIONS | |||
| Minimum 30 psi @ 1, 500 rpm with engine at normal operating temperature | 207 kPa (30 psi) | |||
| Overhaul | SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| 3.5L Ti-VCT | ||||
| Compression | SPECIFICATIONS | |||
| Minimum 30 psi @ 1, 500 rpm with engine at normal operating temperature | 207 kPa (30 psi) | |||
| Overhaul | SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| 3.7L Ti-VCT | ||||
| Compression | SPECIFICATIONS | |||
| Minimum 30 psi @ 1, 500 rpm with engine at normal operating temperature | 207 kPa (30 psi) | |||
| Overhaul | SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | |||
| Flywheel/Flex Plate Torque | FLEXPLATE (2.0L GTDI) or FLEXPLATE (3.5L GTDI) or FLEXPLATE (3.5L Ti-VCT) or FLEXPLATE (3.7L Ti-VCT) | |||
| Fuel System | ||||
| Fuel Filter Location | Located in fuel tank as part of the fuel pump module. | |||
| Fuel Filter R & I | FUEL PUMP MODULE | |||
| Pressure Release Procedure | FUEL SYSTEM PRESSURE RELEASE . | |||
| Pressure Specification | SPECIFICATIONS | |||
| Fuel Pressure Test Procedure | FUEL SYSTEM PRESSURE TEST | |||
| Ignition | ||||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | |||
| Ignition Wires (Routing) | Coil on plug | |||
| Spark Plug | ||||
| 2.0L GTDI | ||||
| Type | Eng ID# SP537 CYFS 12Y 2 | |||
| Gap | 0.028-0.031 In. (0.7-0.8 mm) | |||
| Torque | 106 Inch Lbs. (12 N.m) | |||
| 3.5L GTDI | ||||
| Type | CYFS 12YT 3 | |||
| Gap | 0.81-0.97 mm (0.032-0.038 in) | |||
| Torque | 133 Inch Lbs. (15 N.m) | |||
| 3.5L Ti-VCT | ||||
| Type | CYFS 12F YT3 | |||
| Gap | 0.051 in. (1.30 mm) | |||
| Torque | 133 Inch Lbs. (15 N.m) | |||
| 3.7L Ti-VCT | ||||
| Type | CYFS 12F 5 | |||
| Gap | 0.051 in. (1.30 mm) | |||
| Torque | 133 Inch Lbs. (15 N.m) | |||
| Starting | ||||
| Starter | SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Wheel Alignment | ||||
| Adjustment Specifications | SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Wheel & Tire | ||||
| Wheel Lug Nut Torque | All except Police Vehicles 100 Ft. Lbs. (135 N.m) Police Vehicles 110 Ft. Lbs. (149 N.m) |
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