Common Specifications & Procedures
TRANSIT COMMON SPECIFICATIONS & PROCEDURES
| System | Specification/Procedure | |||
|---|---|---|---|---|
| Air Conditioning | ||||
| Service | Specifications | |||
| Torque | Refer to appropriate component in Removal And Installation | |||
| Axle Nut/Hub Nut | Stage 1: 70 lb.ft (95 Nm) Stage 2: Loosen: 180° Stage 3: 22 lb.ft (30 Nm) |
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| Battery | General Specifications | |||
| Brakes | ||||
| Bleeding Sequence | Brake System Pressure Bleeding | |||
| Front Disc Brakes w/Torque | Refer to appropriate component in Removal And Installation | |||
| Rear Disc Brakes w/Torque | Refer to appropriate component in Removal And Installation | |||
| Charging | ||||
| Generator w/Torque | ||||
| 3.2L Duratorq-TDCi | Generator Bolts: 35 lb.ft (47 Nm) | |||
| 3.5L EcoBoost | Generator Mounting Nut: Torque: 35 lb.ft (47 Nm) Generator Mounting Bolt: Torque: 35 lb.ft (47 Nm) Generator Stud: 71 lb.in (8 Nm) |
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| 3.7L Duratec | Generator Bolt and Nut: 35 lb.ft (47 Nm) | |||
| Drive Belts | ||||
| Adjustment | ||||
| 3.7L Duratec | Accessory Drive | |||
| 3.2L Duratorq-TDCi | Accessory Drive | |||
| 3.5L EcoBoost | Accessory Drive | |||
| Belt Routing | ||||
| 3.7L Duratec | Accessory Drive - Component Location | |||
| 3.2L Duratorq-TDCi | Accessory Drive - Component Location | |||
| 3.5L EcoBoost | Accessory Drive - Component Location | |||
| Engine Cooling | ||||
| General Service Specifications | ||||
| 3.7L Duratec | Specifications | |||
| 3.2L Duratorq-TDCi | Specifications | |||
| 3.5L EcoBoost | Specifications | |||
| Radiator Cap Pressure | ||||
| 3.7L Duratec | 120 kPa (17.4 psi) to 150 kPa (21.7 psi) | |||
| 3.2L Duratorq-TDCi | 120 kPa (17.4 psi) to 150 kPa (21.7 psi) | |||
| 3.5L EcoBoost | 120 kPa (17.4 psi) to 150 kPa (21.7 psi) | |||
| Thermostat R & I | ||||
| 3.7L Duratec | Thermostat . | |||
| 3.2L Duratorq-TDCi | Thermostat . | |||
| 3.5L EcoBoost | Thermostat . | |||
| Water Pump R & I | ||||
| 3.7L Duratec | Coolant Pump | |||
| 3.2L Duratorq-TDCi | Coolant Pump | |||
| 3.5L EcoBoost | Coolant Pump | |||
| Engine Mechanical | ||||
| Compression | ||||
| 3.2L Duratorq-TDCi | Specifications | |||
| 3.5L EcoBoost | Specifications | |||
| 3.7L Duratec | Specifications | |||
| Oil Pressure | ||||
| 3.2L Duratorq-TDCi | Oil pressure (hot @ idle) minimum: 18 psi (124 kPa) Oil pressure (hot @ 2, 000 rpm) minimum: 36 psi (248 kPa) |
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| 3.5L EcoBoost | Oil pressure @ 1, 500 rpm with engine at normal operating temperature: 30.0 psi (206.8 kPa) | |||
| 3.7L Duratec | Oil pressure @ 1, 500 rpm with engine at normal operating temperature: 30.0 psi (206.8 kPa) | |||
| Overhaul | ||||
| 3.2L Duratorq-TDCi | Specifications | |||
| 3.5L EcoBoost | Specifications | |||
| 3.7L Duratec | Specifications | |||
| Torque | ||||
| 3.2L Duratorq-TDCi | Refer to the appropriate component in Removal And Installation | |||
| 3.5L EcoBoost | Refer to the appropriate component in Removal And Installation | |||
| 3.7L Duratec | Refer to the appropriate component in Removal And Installation | |||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | |||
| Flywheel/Flex Plate Torque | ||||
| 3.2L Duratorq-TDCi | For tightening sequence, refer to Flexplate Stage 1: 18 lb.ft (25 Nm) Stage 2: 33 lb.ft (45 Nm) Stage 3: 45° |
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| 3.5L Ecoboost | For tightening sequence, refer to Flexplate
. 59 lb.ft (80 Nm) |
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| 3.7L Duratec | For tightening sequence, refer to Flexplate 59 lb.ft (80 Nm) |
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| Fuel System | ||||
| Fuel Filter Location | ||||
| 3.2L Duratorq-TDCi | Located behind the fuel tank | |||
| 3.5L Ecoboost/3.7L Duratec | Located in fuel tank as part of the fuel pump module. | |||
| Fuel Filter R & I | ||||
| 3.2L Duratorq-TDCi | Fuel Filter | |||
| 3.5L EcoBoost | Fuel Pump And Sender Unit | |||
| 3.7L Duratec | Fuel Pump And Sender Unit | |||
| Pressure Release Procedure | ||||
| 3.2L Duratorq-TDCi | For pressure release, refer to General Procedures |
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| 3.5L EcoBoost | Fuel System Pressure Release | |||
| 3.7L Duratec | Fuel System Pressure Release | |||
| Fuel pressure | ||||
| 3.2L Duratorq-TDCi | 4.4-11.6 psi (30-80 kPa) |
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| 3.5L EcoBoost | Engine running 65.0 psi (448 kPa) |
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| 3.7L Duratec | Engine running 55.0 psi (379 kPa) |
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| Fuel Pressure Test Procedure | ||||
| 3.2L Duratorq-TDCi | Fuel System Pressure Check | |||
| 3.5L EcoBoost | Fuel System Pressure Check | |||
| 3.7L Duratec | Fuel System Pressure Check | |||
| Ignition | ||||
| Firing Order & Cylinder Identification | Firing Order & Cylinder Identification | |||
| Ignition Wires (Routing) | Engine has coil-on-plug ignition. | |||
| Spark Plug | ||||
| 3.5L EcoBoost SP534 | ||||
| Type | CYFS 12 YT4 | |||
| Gap | 0.028-0.037 in (.7-.95 mm) | |||
| Torque | 133 lb.in (15 Nm) | |||
| 3.7L Duratec SP520 | ||||
| Type | CYFS 12F 5 | |||
| Gap | 0.051 in (1.3 mm) | |||
| Torque | 133 lb.in (15 Nm) | |||
| Glow Plug | ||||
| 3.2L Duratorq-TDCi | ||||
| Type | CK4Z 12A342 A | |||
| Torque | 115 lb.in (13 Nm) | |||
| Starting | ||||
| Starter | ||||
| 3.2L Duratorq-TDCi | Specifications | |||
| 3.5L EcoBoost | Specifications | |||
| 3.7L Duratec | Specifications | |||
| Torque | ||||
| 3.2L Duratorq-TDCi | Starter Motor Stud Bolts: 26 lb.ft (35 Nm) | |||
| 3.5L EcoBoost | Starter Motor Mounting Bolts: 26 lb.ft (35 Nm) | |||
| 3.7L Duratec | Starter Motor Mounting Bolts: 26 lb.ft (35 Nm) | |||
| Wheel Alignment | ||||
| Adjustment Specifications | Specifications | |||
| Torque | Refer to General Procedures | |||
| Wheel & Tire | ||||
| Wheel Lug Nut Torque | For tightening sequence, refer to Wheel And Tire
or Wheel And Tire - Vehicles With: Dual Rear Wheels
. DRW: 148 lb.ft (200 Nm) SRW (Steel wheel): 150 lb.ft (203 Nm) SRW (Alloy wheel): 162 lb.ft (220 Nm) |
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