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Section 69 (Engine - 6.2L V8): Removal: Engine

WARNING: This page is about a different car, the 2018 Ford F-350 Super Duty and 2018 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING .

Special Tool(s) / General Equipment 

GFD201321Courtesy of FORD MOTOR COMPANY
 303-1507 Brackets, Support
GFD201573Courtesy of FORD MOTOR COMPANY
 303-214 (T83T-6312-B) Wrench, Fan Clutch Nut
GFD201574Courtesy of FORD MOTOR COMPANY
 303-478 (T94T-6312-AH) Holding Wrench, Fan Clutch Pulley TKIT-1994-FHFMHFLMHLTH
GFD201575Courtesy of FORD MOTOR COMPANY
 303-F047 Lifting Bracket, Engine
GFD201576Courtesy of FORD MOTOR COMPANY
 307-346 (T97T-7902-A) Retainer, Torque Converter TKIT-1998-LM (NavigatoR) TKIT-1997-F/FLM/LT
Magnetic Socket
Floor Crane
Oil Drain Equipment
Trolley Jack
Hose Clamp Remover/Installer
1/2 Inch Square Drive Breaker Bar
Wooden Block

5-Speed Manual Transmission - TR4050/6-Speed Automatic Transmission - 6R100/6-Speed Automatic Transmission - 6R140 

NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  3. Drain the cooling system. Refer to: Cooling System Draining, Vacuum Filling and Bleeding .
  4. Remove the following items:

    1. Remove the cowl panel. Refer to: Cowl Panel .
    2. Remove the accessory drive belt. Refer to: Accessory Drive Belt .
    3. Remove the intake manifold. Refer to: Intake Manifold .
    4. Remove the cooling module. Refer to: Cooling Module .
    5. Remove the air cleaner. Refer to: Air Cleaner .

  5. Remove the crankcase vent tube. Refer to: Quick Release Coupling .
    GFD201577Courtesy of FORD MOTOR COMPANY
  6. Detach the retainer and remove the PCV tube. Refer to: Quick Release Coupling .
    GFD201578Courtesy of FORD MOTOR COMPANY

    5-Speed Manual Transmission - TR4050 

  7. 5-Speed Manual Transmission - TR4050/6-Speed Automatic Transmission - 6R100/6-Speed Automatic Transmission - 6R140 

    • Disconnect the cooling fan wiring harness electrical connector.

    • Remove the cooling fan wiring harness support bracket nut.

    GFD201579Courtesy of FORD MOTOR COMPANY
  9. Using the special tools, remove the cooling fan. Use Special Service Tool: 303-478 (T94T-6312-AH) Holding Wrench, Fan Clutch Pulley., 303-214 (T83T-6312-B) Wrench, Fan Clutch Nut. Use the General Equipment: 1/2 Inch Square Drive Breaker Bar
    GFD201580Courtesy of FORD MOTOR COMPANY
  10. Remove the bolts and position the coolant tubes aside.
    GFD201289Courtesy of FORD MOTOR COMPANY
  11. Remove and discard the coolant tube O-ring seal.
    GFD201290Courtesy of FORD MOTOR COMPANY
  12. Remove and discard the coolant tube O-ring seal.
    GFD201291Courtesy of FORD MOTOR COMPANY
  13. NOTE: Primary battery vehicles shown, secondary battery vehicles similar.

    Detach the generator wiring harness pin-type retainers and position aside.

    GFD201581Courtesy of FORD MOTOR COMPANY
  14. Disconnect the A/C pressure switch wiring harness electrical connector.
    GFD201582Courtesy of FORD MOTOR COMPANY
  15. Disconnect the A/C compressor electrical connector and detach the wiring harness retainers.
    GFD201583Courtesy of FORD MOTOR COMPANY
    • Remove the nut.

    • If equipped with automatic transmission, remove the transmission cooler lines bracket.

    • Remove the starter motor wiring harness bracket.

    GFD201584Courtesy of FORD MOTOR COMPANY
  17. Remove the bolts and position the A/C compressor aside.
    GFD201327Courtesy of FORD MOTOR COMPANY
  18. Remove the bolt and the power steering pump pressure line. Use the General Equipment: Oil Drain Equipment
    GFD201307Courtesy of FORD MOTOR COMPANY
  19. Remove the bolts and position the power steering pump aside.
    GFD201585Courtesy of FORD MOTOR COMPANY
  20. Disconnect the lower radiator hose from the cylinder block. Use the General Equipment: Hose Clamp Remover/Installer
    GFD201586Courtesy of FORD MOTOR COMPANY
  21. Disconnect the oil pressure switch wiring harness electrical connector and the retainers.
    GFD201587Courtesy of FORD MOTOR COMPANY
  22. Remove the nuts and position the engine ground straps aside.
    GFD201588Courtesy of FORD MOTOR COMPANY
  23. Disconnect the wiring harness electrical connectors and the retainers.
    GFD201589Courtesy of FORD MOTOR COMPANY
  24. Disconnect the wiring harness electrical connectors and the retainer.
    GFD201590Courtesy of FORD MOTOR COMPANY
  25. Disconnect the wiring harness electrical connectors and the retainer.
    GFD201591Courtesy of FORD MOTOR COMPANY
  26. Disconnect the wiring harness electrical connector and the retainers.
    GFD201592Courtesy of FORD MOTOR COMPANY
  27. Disconnect the wiring harness electrical connector and the retainers and position the engine wiring harness aside.
    GFD201593Courtesy of FORD MOTOR COMPANY

    6-Speed Automatic Transmission - 6R100/6-Speed Automatic Transmission - 6R140 

    1. Remove the transmission fluid indicator.
    2. Remove the bolts and the transmission fluid level indicator tube.
    GFD201594Courtesy of FORD MOTOR COMPANY
  29. Remove and discard the transmission fluid level indicator tube O-ring seal.
    GFD201595Courtesy of FORD MOTOR COMPANY
  30. Disconnect the LH HO2S wiring harness electrical connector.
    GFD201596Courtesy of FORD MOTOR COMPANY
  31. Remove the RH HO2S. Refer to: Heated Oxygen Sensor (HO2S) .
  32. Remove the starter motor. Refer to: Starter Motor .
  33. Remove the RH catalytic converter pipe-to-manifold nuts and discard.
    GFD201328Courtesy of FORD MOTOR COMPANY
  34. Remove the LH catalytic converter pipe-to-manifold nuts and discard.
    GFD201264Courtesy of FORD MOTOR COMPANY
  35. NOTE: Failure to replace the transmission support insulator nuts may result in transmission support insulator damage. New transmission support insulator nuts will be installed during engine installation.

    Loosen the transmission support insulator-to-crossmember nuts.

    GFD201329Courtesy of FORD MOTOR COMPANY

    5-Speed Manual Transmission - TR4050/6-Speed Automatic Transmission - 6R100/6-Speed Automatic Transmission - 6R140 

  36. Detach the starter motor wiring harness pin-type retainer from the oil pan.
    GFD201597Courtesy of FORD MOTOR COMPANY
  37. If equipped with an engine block heater, disconnect the engine block heater electrical connector and position the wiring harness aside.
    GFD201330Courtesy of FORD MOTOR COMPANY
    • Remove the drain plug and drain the engine oil. Use the General Equipment: Oil Drain Equipment

    • Install the drain plug.

      Torque: 17 lb.ft (23 Nm)

    GFD201284Courtesy of FORD MOTOR COMPANY
  39. Remove and discard the engine oil filter. Use the General Equipment: Oil Drain Equipment
    GFD201285Courtesy of FORD MOTOR COMPANY
  40. Disconnect the oil cooler coolant hoses. Use the General Equipment: Hose Clamp Remover/Installer
    GFD201598Courtesy of FORD MOTOR COMPANY
    • Remove the retainer and the engine oil cooler.

    • Discard the engine oil cooler.

    GFD201599Courtesy of FORD MOTOR COMPANY

    6-Speed Automatic Transmission - 6R100/6-Speed Automatic Transmission - 6R140 

  42. Remove the bolts and the transmission inspection plate.
    GFD201600Courtesy of FORD MOTOR COMPANY
  43. Remove the torque converter nut access cover.
    GFD201601Courtesy of FORD MOTOR COMPANY
  44. NOTE: Only rotate the crankshaft in a clockwise direction.

    Remove and discard the torque converter nuts. Use the General Equipment: Magnetic Socket

    GFD201602Courtesy of FORD MOTOR COMPANY
  45. NOTE: The torque converter must be installed in it's original orientation to the flexplate or engine damage may occur.
    NOTE: Only rotate the crankshaft in a clockwise direction.

    Rotate the flexplate so that the 2 slotted holes are shown at the 6 o'clock position and index mark the torque converter stud to the flexplate to maintain alignment during installation.

    GFD201603Courtesy of FORD MOTOR COMPANY
  46. NOTE: The upper 2 transmission-to-engine bolts will be removed later.

    Remove the RH transmission-to-engine bolts.

    GFD201604Courtesy of FORD MOTOR COMPANY
  47. Remove the LH transmission-to-engine bolts and the shift cable bracket.
    GFD201605Courtesy of FORD MOTOR COMPANY

    5-Speed Manual Transmission - TR4050/6-Speed Automatic Transmission - 6R100/6-Speed Automatic Transmission - 6R140 

  48. NOTE: The engine support insulator through bolt must be discarded and a new bolt installed, or damage to the vehicle or engine support insulator may occur.
    NOTE: Only use hand tools when removing the engine support insulator through bolt or damage to the engine support insulator may occur.

    Remove and discard the LH engine mount through bolt.

    GFD201333Courtesy of FORD MOTOR COMPANY
  49. NOTE: Failure to replace the engine mount nuts may result in engine mount damage.
    NOTE: Only use hand tools when loosening the engine mount nuts or damage to the engine mount may occur.

    Remove and discard the LH engine support insulator bracket nuts.

    GFD201335Courtesy of FORD MOTOR COMPANY
  50. NOTE: The engine support insulator through bolt must be discarded and a new bolt installed, or damage to the vehicle or engine support insulator may occur.
    NOTE: Only use hand tools when removing the engine support insulator through bolt or damage to the engine support insulator may occur.

    Remove and discard the RH engine mount through bolt.

    GFD201334Courtesy of FORD MOTOR COMPANY
  51. NOTE: Failure to replace the engine mount nuts may result in engine mount damage.
    NOTE: Only use hand tools when loosening the engine mount nuts or damage to the engine mount may occur.

    Remove and discard the RH engine support insulator bracket nuts.

    GFD201348Courtesy of FORD MOTOR COMPANY

    6-Speed Automatic Transmission - 6R100/6-Speed Automatic Transmission - 6R140 

  52. NOTE: Do not support the transmission by the fluid pan, failure to follow this instruction may result in serious damage to the transmission.

    Support the bellhousing of the transmission with a suitable floor jack and a block of wood. Use the General Equipment: Trolley Jack Use the General Equipment: Wooden Block

    GFD201606Courtesy of FORD MOTOR COMPANY
  53. Working from on top of engine, remove the upper transmission-to-engine bolts.
    GFD201607Courtesy of FORD MOTOR COMPANY

    5-Speed Manual Transmission - TR4050/6-Speed Automatic Transmission - 6R100/6-Speed Automatic Transmission - 6R140 

  54. Install the special tools and the bolts. Use Special Service Tool: 303-1507 Brackets, Support., 303-F047 Lifting Bracket, Engine.
    GFD201608Courtesy of FORD MOTOR COMPANY
  55. Using the floor crane and the special tool, raise the engine to access the engine mounts. Use the General Equipment: Floor Crane
    GFD201609Courtesy of FORD MOTOR COMPANY
  56. Remove the LH engine mount.
    GFD201337Courtesy of FORD MOTOR COMPANY
  57. Remove the RH engine mount.
    GFD201610Courtesy of FORD MOTOR COMPANY
  58. With the aid of an assistant and using a floor crane, remove the engine assembly from the vehicle. Use the General Equipment: Floor Crane
    GFD201611Courtesy of FORD MOTOR COMPANY

    6-Speed Automatic Transmission - 6R100/6-Speed Automatic Transmission - 6R140 

  59. Install the special tool. Install Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
GFD201612Courtesy of FORD MOTOR COMPANY
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