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Cylinder Block Core Plug Replacement

WARNING: This page is about a different car, the 2024 Ford Maverick. However, it is still accessible from the selected car via links, so may be relevant.

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Special Tool(s) / General Equipment 

Lint-Free Towel

Materials 

Name Specification
Thread Locking Adhesive -
Brake Cleaner -

Repair 

NOTE: Cylinder block core plug shown, cylinder head core plug similar.
  1. Clean the cup plug contour using air.
    GFD842979Courtesy of FORD MOTOR COMPANY
  2. Clean the surface area shown with brake cleaner and air dry.

    Material

    : Brake Cleaner

    GFD842980Courtesy of FORD MOTOR COMPANY
  3. NOTE: Do not touch the metal surface with the tip of the bottle.

    Apply loctite around the interface between the cup plug and housing.

    Material

    : Thread Locking Adhesive

    GFD842981Courtesy of FORD MOTOR COMPANY
  4. Loctite must be seen all around the cup plug circumference.
    GFD842982Courtesy of FORD MOTOR COMPANY
  5. Using a lint free towel remove any excess or spot faces found without removing the loctite from the cup plug.Use the General Equipment: Lint-Free Towel
    GFD842983Courtesy of FORD MOTOR COMPANY
  6. Let the loctite cure for 24 hours without engine operation.
    GFD842984Courtesy of FORD MOTOR COMPANY
  7. Start the vehicle and inspect for leaks.
    GFD842985Courtesy of FORD MOTOR COMPANY
  8. If no leaks detected and the cup plug is sealed successfully mark above the cup plug.
GFD842986Courtesy of FORD MOTOR COMPANY