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Injection Pump: Installation

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 1994 GMC Yukon, 1994 GMC Suburban, 1994 GMC Pickup, 1994 GMC Cab & Chassis, and 1994 GMC C3500 HD. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install NEW injection pump gasket. Align locating pin on injection pump hub with slot in injection pump driven gear. At the same time, align injection pump timing marks. Ensure cylinder No. 1 is set at TDC.
  2. Attach injection pump to front cover. Ensure alignment marks made during removal are aligned. Tighten nuts. Attach pump to drive gear and tighten bolts. Reverse removal procedure to complete installation. Check injection pump timing. See INJECTION PUMP TIMING (DIESEL) in appropriate ADJUSTMENTS - 6.5L DIESEL article in the ENGINE PERFORMANCE section below.
Fig 1: Identifying Diesel Injection Pump Components
G94H65596Courtesy of GENERAL MOTORS CORP.