Installation Procedure

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Generator Bolt (1) - Install [2x]
Generator (1) - Install
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CAUTION:
Fastener Caution

Generator Bolt (1) - Tighten [2x] - Fastener Specifications
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Wiring Harness Retainer (4) - Install
Electrical Connector (3) - Connect
Battery Positive and Negative Cable (2) @ Generator - Connect
Battery Positive and Negative Cable Nut (1) - Install and tighten - Fastener Specifications
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Drive Belt Tensioner (1) - Install
Drive Belt Tensioner Bolt (2) - Install and tighten [2x] - Fastener Specifications
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Position the accessory drive primary belt (2) onto all but one of the pulleys.
Use a suitable tool to rotate the drive belt tensioner (1) counterclockwise, then hold tension.
Install the accessory drive primary belt (2) onto the last pulley. Check to ensure that the accessory drive primary belt is centered on each pulley, and fully seated into ribbed pulleys.
Slowly release tension from the drive belt tensioner (1).
Inspect the accessory drive primary belt (2) again to ensure centered on each pulley.
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Intake Manifold Gasket @ Intake Manifold (1) - Install NEW
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Intake Manifold (1) - Install
Intake Manifold Bolt (2) - Install and hand tighten [5x]
Intake Manifold Bolt (1) - Tighten in sequence [5x] - Fastener Specifications
Oil Level Indicator - Install
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Oil Level Indicator Tube Bracket Bolt (2) - Install and tighten - Fastener Specifications
Connect the electrical connectors and install the wiring harness retainers as necessary.
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Clip (1) - Install [3x]
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Clip (1) - Install [2x]
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Charge Air Cooler Coolant Hose (2) - Install
Charge Air Cooler Inlet Air Hose Clamp Nut (1) - Install and tighten - Fastener Specifications
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Charge Air Cooler Bracket (1) - Install
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Charge Air Cooler Bracket Bolt (1) - Install and tighten [4x] - Fastener Specifications
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Charge Air Cooler (1) - Install
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Charge Air Cooler Coolant Hose Clamp (4) - Tighten - Fastener Specifications
Charge Air Cooler Coolant Hose (3) - Install [2x]
Charge Air Cooler Coolant Hose Retainer (2) - Engage [2x]
Charge Air Cooler Outlet Air Hose Clamp (1) - Tighten [2x] - Fastener Specifications
Connect the electrical connector. (5)
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Charge Air Cooler Bolt (1) - Install and tighten [4x] - Fastener Specifications
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Air Cleaner Assembly (1) - Install
Install the air cleaner housing to retainers.
Connect the electrical connector.
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Air Cleaner Outlet Duct (4) - Install
Air Cleaner Outlet Duct Nut (3) - Install and tighten - Fastener Specifications
Air Cleaner Outlet Duct Bolt (2) - Install and tighten [2x] - Fastener Specifications
Air Cleaner Outlet Duct Clamp (5) - Tighten - Fastener Specifications
Turbocharger Outlet Duct Front Clamp (1) - Tighten - Fastener Specifications
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Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service
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Oil Filler Cap (1) - Remove
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Intake Manifold Cover (1) - Install
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Oil Filler Cap (1) - Install
Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716)
Connect the battery negative cable. Battery Negative Cable Disconnection and Connection