Installation Procedure

Courtesy of GENERAL MOTORS COMPANY

CAUTION:
Refer to Component Fastener Tightening Caution .

Engine Coolant Temperature Sensor (1) - Install and tighten - Fastener Specifications
Connect the electrical connector.
Courtesy of GENERAL MOTORS COMPANY

Generator (1) - Install
Courtesy of GENERAL MOTORS COMPANY

CAUTION:
Refer to Fastener Caution

Generator Bolt (1) - Install and tighten [2x] - Fastener Specifications
Heater Inlet Hose Clip Bracket Nut (2) - Install and tighten - Fastener Specifications
Courtesy of GENERAL MOTORS COMPANY

Battery Negative Cable (3) - Install
Battery Positive Cable Nut (2) - Install and tighten - Fastener Specifications
Electrical Connector (1) - Connect
Install underbody panels as necessary. Underbody Panel Component Locator
Courtesy of GENERAL MOTORS COMPANY

CAUTION:
Verify the charge air cooler inlet and outlet air tube quick connect seal condition and location prior to installation. Seal must be evenly seated in the quick connector body and sealing surface must be free of deformation and damage. Deformed or damaged seals can lead to reduced engine power and/or engine stalling.

NOTE:
DO NOT insert fingers inside quick connect to manipulate duct during disassembly/assembly. Rubber pad gloves increase risk to dislodge seal.

Charge Air Cooler Outlet Air Hose (2) - Install
Engage the charge air cooler outlet air hose retainer spring (1).
Courtesy of GENERAL MOTORS COMPANY

Position the drive belt (2) onto all but one of the idler pulleys.
Use a suitable tool to rotate the drive belt tensioner (1) counterclockwise, then hold tension.
Install the drive belt (2) onto the last idler pulley. Check to ensure that the drive belt is centered on each pulley, and fully seated into ribbed pulleys.
Slowly release tension from the drive belt tensioner (1).
Inspect the drive belt (2) again to ensure centered on each pulley.
Courtesy of GENERAL MOTORS COMPANY

Air Cleaner Outlet Duct (1) - Install
Courtesy of GENERAL MOTORS COMPANY

Air Cleaner Outlet Duct Clamp (2) - Tighten - Fastener Specifications
Evaporative Emission Canister Purge Tube (1) - Connect - Plastic Collar Quick Connect Fitting Service
Connect the electrical connector.
Courtesy of GENERAL MOTORS COMPANY

Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
Positive Crankcase Ventilation Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
Air Cleaner Outlet Duct Nut (1) - Install and tighten [2x] - Fastener Specifications
Courtesy of GENERAL MOTORS COMPANY

{If equipped} Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install
Courtesy of GENERAL MOTORS COMPANY

If equipped, push down on the front of the intake manifold cover (2).
{If equipped} Intake Manifold Cover Bolt (1) - Install and tighten [2x] - Fastener Specifications
Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716) , or Cooling System Draining and Filling (Static)
Start the engine and check for coolant leaks.