Common Specs And Procedures Index
COMMON SPECS AND PROCEDURES
| SYSTEM | SPECIFICATION/PROCEDURE | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | APPROXIMATE FLUID CAPACITIES | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel Drive shaft Nut | |||
| Front | First Pass: 330 N.m (244 lb ft) Second Pass: loosen 45 degrees Final Pass: 270 N.m (199 lb ft) |
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| Battery | BATTERY ELECTRICAL DRAIN/PARASITIC LOAD TEST | ||
| Brakes | |||
| Bleeding Sequence | RIGHT REAR, LEFT REAR, RIGHT FRONT, LEFT FRONT See HYDRAULIC BRAKE SYSTEM BLEEDING . |
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| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Charging | |||
| Generator | CHARGING SYSTEM TEST | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Serpentine belt used, not adjustable. | ||
| Drive Belt Routing | See the figure under ACCESSORY DRIVE AUXILIARY BELT REPLACEMENT ,, OR ACCESSORY DRIVE PRIMARY BELT REPLACEMENT (SINGLE GENERATOR) , ACCESSORY DRIVE PRIMARY BELT REPLACEMENT (DUAL GENERATOR) , DRIVE BELT TENSIONER REPLACEMENT - ACCESSORY | ||
| Engine Cooling | |||
| General Service Specifications | SPECIFICATIONS | ||
| Radiator Cap Pressure | RADIATOR SURGE TANK CAP TESTING | ||
| S Thermostat R & I |
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| WATER PUMP INLET REPLACEMENT (L8T) OR, ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (L5P - KHF) OR ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (L5P & KHF) OR ENGINE COOLANT THERMOSTAT REPLACEMENT (L5P) | |||
| Water Pump R & I | |||
| WATER PUMP REPLACEMENT (L8T) OR WATER PUMP REPLACEMENT (L5P) OR WATER PUMP REPLACEMENT (L5P & ULV) OR WATER PUMP REPLACEMENT (L5P & GA4) | |||
| Engine Mechanical | |||
| Compression | ENGINE COMPRESSION TEST (L5P) or ENGINE COMPRESSION TEST (L8T) | ||
| (L5P) - Oil Pressure - Minimum - Hot | @ 1000 RPM: 172 kPa (25 psi) @ 2000 RPM: 200 kPa (29 psi) |
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| (L8T) - Oil Pressure - Minimum - Hot | @ 1000 RPM: 152 kPa (22 psi) @ 2000 RPM: 207 kPa (30 psi) @ 3000 RPM: 228 kPa (33 psi) |
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| Overhaul | ENGINE MECHANICAL SPECIFICATIONS (L5P) or ENGINE MECHANICAL SPECIFICATIONS (L8T) | ||
| Torque | FASTENER SPECIFICATIONS (L5P) or FASTENER SPECIFICATIONS (L8T) | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| (L5P) - Flex Plate Torque | First Pass - 80 N.m (59 lb ft) Second Pass: 60 degrees using EN-45059 Angle Meter Final Pass: 60 degrees using EN-45059 Angle Meter |
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| (L8T) - Flex Plate Torque | First Pass - 30 N.m (22 lb ft) Final Pass - Additional 45 degrees |
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| Fuel System | |||
| Fuel Pressure Test Procedure | for L5P FUEL SYSTEM DIAGNOSIS see CIRCUIT/SYSTEM VERIFICATION for L8T FUEL SYSTEM DIAGNOSIS (WITH N2M) see CIRCUIT/SYSTEM VERIFICATION or L8T FUEL SYSTEM DIAGNOSIS (WITH N2N) see CIRCUIT/SYSTEM VERIFICATION | ||
| Fuel Filter Location | Fuel filter is part of the fuel tank fuel pump module | ||
| Fuel Filter R & I | (L5P) FUEL TANK FUEL PUMP MODULE REPLACEMENT (CREW CAB, STANDARD BED)
, or FUEL TANK FUEL PUMP MODULE REPLACEMENT (DOUBLE CAB, STANDARD BED)
, or FUEL TANK FUEL PUMP MODULE REPLACEMENT (REGULAR CAB)
, or FUEL TANK FUEL PUMP MODULE REPLACEMENT (CHASSIS CAB, FRONT)
, or FUEL TANK FUEL PUMP MODULE REPLACEMENT (CHASSIS CAB, AUXILIARY)
, or FUEL TANK FUEL PUMP MODULE REPLACEMENT (CREW CAB, LONG BED)
, or FUEL TANK FUEL PUMP MODULE REPLACEMENT (DOUBLE CAB, LONG BED) (L8T) FUEL TANK FUEL PUMP MODULE REPLACEMENT (CREW CAB, LONG BED) , OR FUEL TANK FUEL PUMP MODULE REPLACEMENT (CREW CAB, SHORT BED) , OR FUEL TANK FUEL PUMP MODULE REPLACEMENT (REGULAR CAB) , OR FUEL TANK FUEL PUMP MODULE REPLACEMENT (DOUBLE CAB) , OR FUEL TANK FUEL PUMP MODULE REPLACEMENT (CHASSIS CAB) , OR FUEL TANK FUEL PUMP MODULE REPLACEMENT - AUXILIARY FUEL TANK |
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| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil on plug | ||
| Ignition Wires (Routing) | Coil on plug | ||
| (L8T) - Spark Plug | |||
| Gap | 0.037 - 0.043 in (0.95 - 1.10 mm) | ||
| Torque | 20 N.m (15 lb ft) | ||
| Starting | |||
| Starter | STARTER REPLACEMENT (L8T) OR STARTER REPLACEMENT (L5P) OR STARTER REPLACEMENT (L5P & ULV) | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 190 N.m (140 lb ft) For tightening sequence, please alternately and evenly tighten the 8 wheel nuts |
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