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Home >> Genesis >> 2021 >> G80 2.5T Advanced, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cylinder Block - 2.5L >> Cylinder Block >> Repair Procedures >> Installation
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Repair Procedures: Installation

NOTE:
  • Clean the each part before assembling.
  • Apply new engine oil on the sliding/rotating surface before assembling parts.
  • Always use the new gasket, O-ring and oil seal.
  1. Install the piston cooling oil jet (A).

    Tightening torque: 

    8.8 - 10.8 N.m (0.9 - 1.1 kgf.m, 6.5 - 8.0 lb-ft)

    G15546944Courtesy of HYUNDAI MOTOR AMERICA
  2. Install the crankshaft.

    (Refer to the Cylinder Block - "CRANKSHAFT ")

  3. Inspect the crankshaft end play.

    (Refer to the Cylinder Block - "CRANKSHAFT ")

  4. Remove the lower crankcase and then inspect the oil clearance of crankshaft bearing.

    (Refer to the Cylinder Block - "CRANKSHAFT ")

  5. Install the piston and connecting rod assembly.

    (Refer to the Cylinder Block - "PISTON AND CONNECTING ROD ")

  6. Inspect the oil clearance of connecting rod bearing cap.

    (Refer to the Cylinder Block - "PISTON AND CONNECTING ROD ")

  7. Inspect the connecting rod end play.

    (Refer to the Cylinder Block - "PISTON AND CONNECTING ROD ")

  8. Install in the reverse order of removal.

    Information 

    When replacing the cylinder block, select and install the appropriate crankshaft main bearings and pistons according to the crankshaft journal bore mark and the cylinder bore size mark on the cylinder block.