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Repair Procedures: Installation

  1. Using a cutting knife (A), remove the remaining sealant (B) on the body panel.
    CAUTION:
    • Put on gloves to protect your hands.
    G14235600Courtesy of HYUNDAI MOTOR AMERICA
  2. Using a cutting knife (A), remove the remaining sealant (B) on the rear window glass.
    CAUTION:
    • Put on gloves to protect your hands.
    G14235601Courtesy of HYUNDAI MOTOR AMERICA
  3. Apply the body primer to the bonding surface of body panel.

    Information 

    • Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the windshield glass.
    • Do not apply the body primer to the glass.
    • Remove any foreign materials from the primer-covered surface.
    • Apply the sealant within 5 minutes of applying the primer.
    G14235602Courtesy of HYUNDAI MOTOR AMERICA
  4. Apply the glass primer to the outer edge of rear window glass.

    Information 

    • Be careful not to touch the surface covered with the primer because touching it may lead to water leaks after installing the windshield glass.
    • Do not apply the body primer to the glass.
    • Remove any foreign materials from the primer-covered surface.
    • Apply the sealant within 5 minutes of applying the primer.
    G14235603Courtesy of HYUNDAI MOTOR AMERICA
  5. Using a sealant gun, apply the sealant (B) to the edge of rear window glass (A).

    Sealant Bead width: 

    Height: 12 mm (0.4724 in.)

    Width: 8 mm (0.3150 in.)

    G14235604Courtesy of HYUNDAI MOTOR AMERICA
  6. Using the glass holder (A), adjust the rear window glass (B) to fit the alignment marks (C) on the body and lightly push the windshield glass to make the edges fully seated on the bonding surface of body
    NOTE:
    • When installing the rear window glass (B), be sure to fit the protruding part (D) on the reverse side of the glass into the groove on the body frame.
    G14235605Courtesy of HYUNDAI MOTOR AMERICA
  7. To make sure that the applied sealant is completely hardened, leave the car on a flat surface for at least 3 to 4 hours after installing the rear window glass.

    Information 

    • If driving the car is inevitable, drive at a low speed for at least 8 hours.
    • Advise the driver to avoid aggressive driving or driving on rough roads for 2-3 days after installing the rear window glass.
  8. Conduct a leak testing.

    Information 

    • The leak testing shall be conducted at least 4 hours after the rear window glass installation is completed.
    • Do not directly spray the high-pressure water to the joint area.
  9. In case of water leaks, apply sealant to the water-leaking area.
  10. Install the rear window glass lower cover (A).
    G14235606Courtesy of HYUNDAI MOTOR AMERICA
  11. Install the rear window glass side cover (A).
    G14235607Courtesy of HYUNDAI MOTOR AMERICA
  12. Install the rear package tray trim.

    (Refer to Interior Trim - "REAR PACKAGE TRAY TRIM ")