Exploded View - 2005-2006 Models

Fig 1: Exploded View Of Transfer Assembly And Torque Specifications(2005 - 2006 Models)

Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

• Companion flange holder 07RAB-TB4010A or 07RAB-TB4010B
• Holder handle 07JAB-001020A

1. Remove the transfer holder (A) from the transfer housing (B).

   2003-2004 models: 

   Fig 2: Removing Transfer Holder From Transfer Housing (2003 - 2004 Models)

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   2005-2006 models: 

   Fig 3: Removing Transfer Holder From Transfer Housing (2005 - 2006 Models)

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Cut the lock tab on the locknut using a chisel.
   Fig 4: Cutting Lock Tab On Locknut With Chisel

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3. Secure the transfer housing (A) in a bench vise (B) with soft jaws. To prevent damage to the transfer housing, always use soft jaws or equivalent materials between the transfer housing and the vise.
   Fig 5: Removing Companion Flange Locknut

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
4. Install the special tool on the companion flange, then loosen the locknut.
5. Remove the special tool.
6. Remove the lockout (A), conical spring washer (B), back-up ring (C), O-ring (D), and companion flange (E) from the transfer output shaft (F).
   Fig 6: Removing Lockout, Conical Spring Washer, Back-Up Ring, O-Ring, And Companion Flange

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
7. Remove the transfer output shaft (A) from the transfer housing (B), then remove the transfer spacer (C) from the transfer output shaft.
   Fig 7: Removing Transfer Output Shaft From Transfer Housing

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
8. Remove the oil seal (A) and tapered roller bearing (B) from the transfer housing (C).
   Fig 8: Removing Oil Seal And Tapered Roller Bearing From Transfer Housing

   Courtesy of AMERICAN HONDA MOTOR CO., INC.