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VTEC Rocker Arm Test: Installation

  1. Cylinder Head Cover and/or Packing 
    GHH124163Courtesy of HONDA, U.S.A., INC.
    		 1. Check the spark plug seals (A) for damage. If the seal is damaged, replace it.

    2. Thoroughly clean the head cover gasket (B) and the groove.

    NOTE: Check and, if necessary, replace the head cover gasket.

    3. Install the head cover gasket in the groove of the cylinder head cover (C).

    4. Make sure the head cover gasket is evenly seated securely.

    5. Remove the old liquid gasket from the chain case.

    6. Clean the head cover contacting surfaces with a shop towel.
    GHH124164Courtesy of HONDA, U.S.A., INC.
    		 7. Apply liquid gasket (P/N 08718-0004 or 08718-0009) to the chain case contact areas (A). Install the component within 5 minutes of applying the liquid gasket.
    NOTE:
    • Apply a 3.0 mm (0.118 in) diameter bead of liquid gasket to the chain case contact areas.
    • If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
    GHH124165Courtesy of HONDA, U.S.A., INC.
    		 8. Place the cylinder head cover (A) on the cylinder head.

    9. Slide the cover slightly back and forth to seat the head cover gasket.

    NOTE:
    • Wait at least 30 minutes before filing the engine with oil.
    • Do not run the engine for at least 3 hours after installing the head cover.

    10. Inspect the cover washer (B). Replace any washer that is damaged or deteriorated.
    GHH124166Courtesy of HONDA, U.S.A., INC.
    		 11. Torque the bolts in three steps. In the final step, torque all bolts, in sequence, to 10 N•m (1.0 kgf•m, 7 lbf•ft).
  2. Cylinder Head Cover Peripheral Assembly 
    GHH124167Courtesy of HONDA, U.S.A., INC.
    		 1. Connect the breather hose (A).

    2. Install the harness holder (B).
  3. Ignition Coil 
    GHH124168Courtesy of HONDA, U.S.A., INC.
    		 1. Install the ignition coils.

    2. Connect the connectors.
  4. Engine Cover 
    GHH124169Courtesy of HONDA, U.S.A., INC.
    		 1. Install the engine cover.
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