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Bench Testing: Brushes

  1. Measure length of brush protrusion out of brush holder. Replace brush if protrusion is 0.8" (2.0 mm) or less. See Fig 1. Replace all brush springs if any springs are damaged or corroded.
  2. To remove brushes from holder, unsolder pigtail from terminal. Install brush into brush holder and solder pigtail to brush holder.
Fig 1: Measuring Brush Protrusion
G00195399Courtesy of HYUNDAI MOTOR CO.