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Home >> Hyundai >> 2004 >> Tiburon Base, Standard >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 2.0L 4-Cylinder Engine >> Engine Block >> Engine And Transaxle Assembly >> Removal
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Engine And Transaxle Assembly: Removal

CAUTION:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
NOTE:
  • Mark all wiring and hoses to avoid misconnection.
  • Inspection the timing belt before removing the cylinder head.
  • Turn the crankshaft pulley so that the No. 1 piston is at top dead center.
  1. Disconnect the negative terminal from the battery.
  2. Remove the engine cover.
    Fig 1: Removing Engine Cover
    G00941675Courtesy of HYUNDAI MOTOR CO.
  3. Drain the engine coolant. Remove the radiator cap to speed draining.
  4. Remove the intake air hose and air cleaner assembly.
    1. Disconnect the AFS connector.
    2. Disconnect the breather hose from air cleaner hose.
    3. Remove the intake air hose and air cleaner.
  5. Remove the upper radiator hose (A) and lower radiator hose (B).
    Fig 2: Removing Upper Radiator Hose & Lower Radiator Hose
    G00941676Courtesy of HYUNDAI MOTOR CO.
  6. Remove the heater hoses (A).
    Fig 3: Removing Heater Hoses
    G00941677Courtesy of HYUNDAI MOTOR CO.
  7. Remove the engine wire harness connectors and wire harness clamps from the cylinder head and the intake manifold.
    1. OCV (Oil Control Valve) connector (A).
    2. Oil temperature sensor connector (B).
    3. ECT (Engine Coolant Temperature) sensor (C) connector.
    4. Ignition coil connector (D).
      Fig 4: Locating OCV, Oil Temperature Sensor, ECT & Ignition Coil Connectors
      G00941678Courtesy of HYUNDAI MOTOR CO.
    5. TPS (Throttle Position Sensor) connector (A).
    6. ISA (Idle Speed Actuator) connector (B).
      Fig 5: Locating TPS & ISA Connectors
      G00941679Courtesy of HYUNDAI MOTOR CO.
    7. CMP (Camshaft Position Sensor) connector (A).
    8. Four fuel injector connectors (B).
    9. Knock sensor connector (C).
    10. Disconnect ground cable (D) from the intake manifold.
      Fig 6: Locating CMP, Fuel Injector, Knock Sensor Connectors & Ground Cable
      G00941680Courtesy of HYUNDAI MOTOR CO.
    11. Front heated oxygen sensor (A) connector.
      Fig 7: Locating Front Heated Oxygen Sensor Connector
      G00941681Courtesy of HYUNDAI MOTOR CO.
    12. PSCV (Purge Control Solenoid Valve) (A) connector.
    Fig 8: PSCV (Purge Control Solenoid Valve) Connector
    G00941682Courtesy of HYUNDAI MOTOR CO.
  8. Remove the fuel inlet from delivery pipe (A).
    Fig 9: Removing Fuel Inlet From Delivery Pipe
    G00941683Courtesy of HYUNDAI MOTOR CO.
  9. Remove the PCSV hose (A).
    Fig 10: Remove PCSV Hose
    G00941684Courtesy of HYUNDAI MOTOR CO.
  10. Remove the brake booster vacuum hose (A).
    Fig 11: Removing Brake Booster Vacuum Hose
    G00941685Courtesy of HYUNDAI MOTOR CO.
  11. Remove the accelerator cable by loosening the lock nut, then slip the cable end out of the throttle linkage.
  12. Remove the power steering pump.
  13. Disconnect the inhibitor switch and solenoid valve connector (A).
    Fig 12: Locating Inhibitor Switch & Solenoid Valve Connector
    G00941686Courtesy of HYUNDAI MOTOR CO.
  14. Remove the transaxle range switch connector (A).
    Fig 13: Locating Transaxle Range Switch Connector
    G00941687Courtesy of HYUNDAI MOTOR CO.
  15. Remove the vehicle speed sensor connector (A).
    Fig 14: Locating Vehicle Speed Sensor Connector
    G00941688Courtesy of HYUNDAI MOTOR CO.
  16. Remove the control cable transaxle range switch nut (A).
    Fig 15: Removing Control Cable Transaxle Range Switch Nut
    G00941689Courtesy of HYUNDAI MOTOR CO.
  17. Remove the clip (A) of the control cable.
    Fig 16: Removing Clip Of Control Cable
    G00941690Courtesy of HYUNDAI MOTOR CO.
  18. Remove the input shaft speed sensor connector (A).
    Fig 17: Removing Input Shaft Speed Sensor Connector
    G00941691Courtesy of HYUNDAI MOTOR CO.
  19. Remove the output shaft speed sensor connector (A).
    Fig 18: Removing Output Shaft Speed Sensor Connector
    G00941692Courtesy of HYUNDAI MOTOR CO.
  20. Remove the transaxle ground cable (A).
    Fig 19: Removing Transaxle Ground Cable
    G00941693Courtesy of HYUNDAI MOTOR CO.
  21. Remove the start motor cable mounting bolt (A).
    Fig 20: Removing Start Motor Cable Mounting Bolt
    G00941694Courtesy of HYUNDAI MOTOR CO.
  22. Remove the starting motor connector.
  23. Remove the alternator connector.
  24. Install the SST (09200-38001), the engine support fixture and the adapter, on the engine and transaxle assembly.
  25. Remove the engine mounting bracket (A).
    Fig 21: Removing Engine Mounting Bracket
    G00941695Courtesy of HYUNDAI MOTOR CO.
  26. Remove the transaxle mounting bracket (A).
    Fig 22: Removing Transaxle Mounting Bracket
    G00941696Courtesy of HYUNDAI MOTOR CO.
  27. Remove the front tires.
  28. Remove the ABS wheel speed sensor (A).
    Fig 23: Removing ABS Wheel Speed Sensor
    G00941697Courtesy of HYUNDAI MOTOR CO.
  29. Remove the caliper and hang the caliper assembly (A).
    Fig 24: Removing Caliper
    G00941698Courtesy of HYUNDAI MOTOR CO.
    Fig 25: Hanging Caliper With A Wire
    G00941699Courtesy of HYUNDAI MOTOR CO.
  30. Remove the knuckle mounting bolts (A).
    Fig 26: Removing Knuckle Mounting Bolts
    G00941700Courtesy of HYUNDAI MOTOR CO.
  31. Remove the power steering return hose (A) and drain the power steering oil.
    Fig 27: Removing Power Steering Return Hose
    G00941701Courtesy of HYUNDAI MOTOR CO.
  32. Disconnect the rear oxygen sensor connector (A).
    Fig 28: Disconnecting Rear Oxygen Sensor Connector
    G00941702Courtesy of HYUNDAI MOTOR CO.
  33. Remove the front muffler (A).
    Fig 29: Locating Front Muffler
    G00941703Courtesy of HYUNDAI MOTOR CO.
  34. Remove the steering u-joint mounting bolt (A).
    Fig 30: Removing Steering U-Joint Mounting Bolt
    G00941704Courtesy of HYUNDAI MOTOR CO.
  35. Remove the sub frame bolts (A).
    Fig 31: Removing Sub Frame Bolts (1 Of 2)
    G00941705Courtesy of HYUNDAI MOTOR CO.
    Fig 32: Removing Sub Frame Bolts (2 Of 2)
    G00941706Courtesy of HYUNDAI MOTOR CO.
  36. Remove the engine support fixture and the adapter.
  37. Jack up the vehicle.
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