Automatic Transaxle: Installation

Installation is in the reverse order of removal.

Perform the following :

• Adjust the shift cable.
• Refill the transaxle with fluid.
• Refill the radiator with engine coolant.
• Bleed air from the cooling system with the heater valve open.
• Clean the battery posts and cable terminals with sandpaper, assemble them, and apply grease to prevent corrosion.

1. Lowering the vehicle or lifting up a jack, install the transaxle assembly.
2. Tighten the transaxle under mounting bolts.

   TORQUE:

   65~85 Nm (650~850 kgf.cm, 47.0~61.5 lb-ft)

3. Install the starter motor, (see STARTER ).

   TORQUE:

   65~85 Nm (650~850 kgf.cm, 47.0~61.5 lb-ft)

4. Tighten the transaxle under mounting bolts (A, B).

   TORQUE: 46~53 Nm (460~530 kgf.cm, 33.3~38.3 lb-ft)

   Fig 1: Identifying Transaxle Under Mounting Bolts

   Courtesy of HYUNDAI MOTOR CO.
5. After removing a jack, insert the drive shafts, (see INSTALLATION group)
6. Install the sub frame, (see FRONT SUSPENSION SYSTEM ).
7. Tighten the roll stopper mounting bolts (A, B)

   TORQUE:

   90~110 Nm (900~1100 kgf.cm, 65.1~79.5 lb-ft)

   Fig 2: Identifying Roll Stopper Mounting Bolts

   Courtesy of HYUNDAI MOTOR CO.
   Fig 3: Identifying Roll Stopper Mounting Bolts

   Courtesy of HYUNDAI MOTOR CO.
8. Connect the return tube with a clamp, (see POWER STEERING OIL PUMP ).
9. Connect the lower arm, the tie rod end ball joint, the stabilizer bar link to the front knuckle, (see FRONT SUSPENSION SYSTEM ).
10. Connect the power steering pressure tube (A) to the power steering oil pump.
    Fig 4: Identifying Power Steering Pressure Tube

    Courtesy of HYUNDAI MOTOR CO.
11. Install the under cover (A).
    Fig 5: Identifying Under Cover

    Courtesy of HYUNDAI MOTOR CO.
12. Install the steering column joint bolt, (see STEERING COLUMN AND SHAFT ).
13. Install the front wheels and tires.
14. Tighten the transaxle insulator mounting bolt (A).

    TORQUE:

    90~110 Nm (900~1100 kgf.cm, 65.1~79.5 lb-ft)

    Fig 6: Identifying Transaxle Insulator Mounting Bolt

    Courtesy of HYUNDAI MOTOR CO.
15. Tighten the transaxle mounting bolts (B, C).

    TORQUE:

    65~85 Nm (650~850 kgf.cm, 47.0~61.5 lb-ft)

    Fig 7: Identifying Transaxle Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
16. Remove the SST (09200-38001) holding the engine and transaxle assembly.
    Fig 8: Identifying SST (09200-38001)

    Courtesy of HYUNDAI MOTOR CO.
17. Connect the transaxle oil cooler hoses (A) to the tubes (C) by fastening the clamps (B).
    Fig 9: Identifying Transaxle Oil Cooler Hoses To Tubes With Fastening Clamps

    Courtesy of HYUNDAI MOTOR CO.
18. Install the shift cable by tightening the bolt (A) and clip (B).

    TORQUE:

    10~14 Nm (100~140 kgf.cm, 7.2~10.1 lb-ft)

    Fig 10: Identifying Shift Cable With Tightening Bolt And Clip

    Courtesy of HYUNDAI MOTOR CO.
19. Connect the transaxle wire harness connectors.
    1. Install the inhibitor switch connector (A).
       Fig 11: Identifying Inhibited Switch Connector

       Courtesy of HYUNDAI MOTOR CO.
    2. Install the solenoid valve connector (A).
       Fig 12: Identifying Solenoid Valve Connector

       Courtesy of HYUNDAI MOTOR CO.
    3. Install the input speed sensor connector (A).
       Fig 13: Identifying Input Speed Sensor Connector

       Courtesy of HYUNDAI MOTOR CO.
    4. Install the output speed sensor connector (A).
       Fig 14: Identifying Output Speed Sensor Connector

       Courtesy of HYUNDAI MOTOR CO.
    5. Install the vehicle speed sensor connector (A).
       Fig 15: Identifying Vehicle Speed Sensor Connector

       Courtesy of HYUNDAI MOTOR CO.
    6. Install the CKP sensor connector (A).
       Fig 16: Identifying CKP Sensor Connector

       Courtesy of HYUNDAI MOTOR CO.
20. Install the ground circuit line (A) from the transaxle.
    Fig 17: Identifying Ground Circuit Line To Transaxle

    Courtesy of HYUNDAI MOTOR CO.
21. Install the battery tray (B) by tightening the four mounting bolts (A).
    Fig 18: Identifying Battery Tray And Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
22. Connect the air cleaner hose (B) by fastening the clamp (A).
    Fig 19: Identifying Air Cleaner Hose And Clamp

    Courtesy of HYUNDAI MOTOR CO.
23. Install the air cleaner assembly (A).
    Fig 20: Identifying Air Cleaner Assembly

    Courtesy of HYUNDAI MOTOR CO.
24. Install the air cleaner upper cover (B) by fastening the clips (A).
    Fig 21: Identifying Air Cleaner Upper Cover And Lower Housing Clips

    Courtesy of HYUNDAI MOTOR CO.
25. Connect the AFS connector (A).
    Fig 22: Identifying AFS Connector

    Courtesy of HYUNDAI MOTOR CO.
26. Install the battery (A).
    Fig 23: Identifying Battery

    Courtesy of HYUNDAI MOTOR CO.
    NOTE:

    • Refill power steering fluid and bleed the power steering system. (Refer to POWER STEERING OIL PUMP ).
    • Refill automatic transaxle fluid. (Refer to SERVICE ADJUSTMENT PROCEDURE )
    NOTE: When replacing the automatic transaxle, reset the automatic transaxle's values by using the High- Scan Pro.
    1. Connect the Hi-Scan Pro connector to the data link connector under the crash pad and power cable to the cigar jack under the center fascia.
    2. Turn the ignition switch on and power on the Hi-Scan Pro.
    3. Select the vehicle's name.
    4. Select 'AUTOMATIC TRANSAXLE'.
    5. Select 'RESETTING AUTO T/A VALUES' and perform the procedure.
       Fig 24: Monitor Scantool Data - Press Enter Key

       Courtesy of HYUNDAI MOTOR CO.
    6. Perform the procedure by pressing F1 (REST).
    Fig 25: Monitor Scantool Data - Resetting Auto T/A Values

    Courtesy of HYUNDAI MOTOR CO.