Repair procedures: Installation
- Install intake manifold and new gasket on the cylinder head.
Tightening torque
1st : 3.9 ~ 5.9Nm (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)
2st : 18.62 ~ 23.52Nm (1.9~2.4kgf.m, 13.74~17.36lb-ft)
3st : Repeat 2nd step twice or move.
NOTE: Be careful of the installation direction.
a - h : 1st step order
1 ~ 8 : 2nd step order - Install delivery pipe. (Refer to FUEL DELIVERY SYSTEM )
- Connect LH injector connector.
- Connect breather Pipe assembly.
Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)
- Install surge tank.
Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)
18.62 ~ 23.52Nm (1.9 ~ 2.4kgf.m, 13.74 ~ 17.36lb-ft)
- Install connector bracket on the surge tank.
Tightening torque
6.86 ~ 10.78Nm (0.7 ~ 1.1kgf.m, 5.06 ~ 7.96lb-ft)
- Install surge tank stay.
Tightening torque
27.44 ~ 31.36Nm (2.8 ~ 3.2kgf.m, 20.25 ~ 23.14lb-ft)
18.62 ~ 23.52Nm (1.9 ~ 2.4kgf.m, 13.74 ~ 17.36lb-ft)
- Connect brake vacuum hose.
- Connect PCV hose.
- Connect water hoses to ETC.
- Install ETC bracket.
Tightening torque
15.68 ~ 25.48Nm (1.6 ~ 2.6kgf.m, 11.57 ~ 18.80lb-ft)
- Connect ETC connector and knoch sensor connector.
- Connect PCSV connector, MAP sensor connector and PCSV hoe.
- Connect RH injector connector and ignition coil connector.
- Connect RH oxygen sensor connector.
- Install air cleaner upper cover and in take hose.
- Connect AFS (A) and breather hose.