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Repair procedures: Disassembly

WARNING: This page is about a different car, the 2011 Hyundai Elantra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the front right tire (A).
    Fig 1: Front Right Tire
    G07256981Courtesy of HYUNDAI MOTOR CO.
  2. Remove the engine side cover (A).
    Fig 2: Engine Side Cover
    G07256982Courtesy of HYUNDAI MOTOR CO.
  3. Remove the wheel house (A).
    Fig 3: Wheel House
    G07256983Courtesy of HYUNDAI MOTOR CO.
  4. Remove the center bolt (A) while holding the disc & hub assembly with SST(09977-29000).

    Tightening torque: 

    10~15N.m (1.02~1.53kgf.m, 7.37~11lbf.ft)

    Fig 4: Center Bolt
    G07256984Courtesy of HYUNDAI MOTOR CO.
  5. Remove the disc & hub assembly (A) and shim (gap washer), taking care not to lose the shims.
    Fig 5: Disc & Hub Assembly
    G07256985Courtesy of HYUNDAI MOTOR CO.
  6. Loosen the drive belt.

    (Refer to "DRIVE BELT ")

  7. Disconnect the retainer ring (A) and then remove the pulley (B).
    NOTE:
    • Be careful not to damage the pulley (B) and compressor during removal/installation.
    • Once retainer ring (A) is removed, replace it with a new one.
    Fig 6: Retainer Ring
    G07256986Courtesy of HYUNDAI MOTOR CO.
  8. Remove the retainer ring (B) and then remove the field coil (C). Be careful not to damage the coil and compressor.
    Fig 7: Field Coil
    G07256987Courtesy of HYUNDAI MOTOR CO.
  9. Reassemble the compressor clutch in the reverse order of disassembly, and note these items:
    1. Clean the pulley and compressor sliding surfaces with non-petroleum solvent.
    2. Install new retainer rings, and make sure they are fully seated in the groove.
    3. Make sure that the pulley turns smoothly after its reassembled.