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Engine Mechanical System - General Information: Specifications: Notes

ENGINE MECHANICAL SYSTEM SPECIFICATIONS

Description Specifications Limit
General 
Type V-type, DOHC  
Number of cylinders 6  
Bore 92mm(3.6220in.)  
Stroke 83.8mm(3.2992in.)  
Total displacement 3, 342cc(203.94cu.in.)  
Compression ratio 11.5: 1  
Firing order 1-2-3-4-5-6  
Valve timing 
Intake Opens(ATDC) 10°  
Closes(ABDC) 70°  
Exhaust Opens(BBDC) 52°  
Closes(ATDC)  
Cylinder head 
Flatness of gasket surface Less than 0.05mm (0.0019in.)
[Less than 0.02mm (0.0008in.)/150x150]
 
Flatness of manifold mounting Intake Less than 0.1mm(0.0039in.)
[Less than 0.03mm(0.001in.)/110x110]
 
Exhaust Less than 0.1mm(0.0039in.)
[Less than 0.03mm(0.001in.)/110x110]
 
Camshaft 
Cam height LH Camshaft Intake 46.6mm (1.835in.)  
Exhaust 45.8mm (1.8031in.)  
RH Camshaft Intake 46.6mm (1.835in.)  
Exhaust 45.8mm (1.8031in.)  
Journal outer diameter LH, RH camshaft Intake No. 1: 27.964 ~ 27.978mm (1.1009 ~ 1.1015in.)
No. 2, 3, 4: 23.954 ~ 23.970mm(0.9430 ~ 0.9437in.)
 
Exhaust No. 1: 27.964 ~ 27.978mm(1.1009 ~ 1.1015in.)
No. 2, 3, 4: 23.954 ~ 23.970mm(0.9430 ~ 0.9437in.)
 
Bearing oil clearance LH, RH camshaft Intake No. 1: 0.027 ~ 0.057mm (0.0011 ~ 0.0022in.)
No. 2, 3, 4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026in.)
 
Exhaust No. 1: 0.027 ~ 0.057mm (0.0011 ~ 0.0022in.)
No. 2, 3, 4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026in.)
 
End play 0.02 ~ 0.18mm (0.0008 ~ 0.0071in.)  
Valve 
Valve length Intake 105.27mm(4.1445in.)  
Exhaust 105.50mm (4.1535in.)  
Stem outer diameter Intake 5.465 ~ 5.480mm (0.2151 ~ 0.2157in.)  
Exhaust 5.458 ~ 5.470mm (0.2149 ~ 0.2153in.)  
Face angle 45.25° ~ 45.75°  
Thickness of valvehead (margin) Intake 1.56 ~ 1.86mm (0.06142 ~ 0.07323in.)  
Exhaust 1.73 ~ 2.03mm (0.06811 ~ 0.07992in.)  
Valve stem to valve guide clearance Intake 0.020 ~ 0.047mm (0.00078 ~ 0.00185in.) 0.07mm (0.00275in.)
Exhaust 0.030 ~ 0.054mm (0.00118 ~ 0.00212in.) 0.09mm (0.00354in.)
Valve guide 
Inner diameter Intake 5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)  
Exhaust 5.500 ~ 5.512mm (0.2165 ~ 0.2170in.)  
Length Intake 41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)  
Exhaust 41.8 ~ 42.2mm (1.6457 ~ 1.6614in.)  
Valve seat 
Width of seat contact Intake 1.15 ~ 1.45mm(0.05118 ~ 0.05709in.)  
Exhaust 1.35 ~ 1.65mm(0.05315 ~ 0.06496in.)  
Seat angle Intake 44.75° ~ 45.20°  
Exhaust 44.75° ~ 45.20°  
Valve spring 
Free length 45.5mm (1.7913in.)  
Load   19.3±0.8kg/34.0mm (42.7±1.8 lb/1.3386in.)  
  42.3±1.3kg/23.8mm (93.3±2.9 lb/0.9370in.)  
Out of squareness Less than 1.5°  
MLA
MLA outer diameter Intake 34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)  
Exhaust 34.964 ~ 34.980mm (1.3765 ~ 1.3772in.)  
Cylinder head tappet bore inner diameter Intake 35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)  
Exhaust 35.000 ~ 35.025mm (1.3779 ~ 1.3789in.)  
MLA to tappet bore clearance Intake 0.020 ~ 0.061mm (0.0008 ~ 0.0024in.) 0.07mm (0.0027in.)
Exhaust 0.020 ~ 0.061mm (0.0008 ~ 0.0024in.) 0.07mm (0.0027in.)
Valve clearance (At 20°C [68°F]) 
Intake 0.17 ~ 0.23mm (0.0067 ~ 0.0090in.) 0.10 ~ 0.30mm
(0.0039 ~ 0.0118in.)
Exhaust 0.27 ~ 0.33mm (0.0106 ~ 0.0129in.) 0.20 ~ 0.40mm
(0.0078 ~ 0.0157in.)
Cylinder block 
Cylinder bore 92.00 ~ 92.03mm (3.6220 ~ 3.6232in.)  
Flatness of gasket surface Less than 0.05mm (0.0019in.) [Less than 0.02mm (0.0008in.)/150x150]  
Piston 
Piston outer diameter 91.96 ~ 91.99mm(3.6204 ~ 3.6216in.)  
Piston to cylinder clearance 0.03 ~ 0.05mm(0.0012 ~ 0.0020in.)  
Ring groove width No. 1 ring groove 1.23 ~ 1.25mm (0.0484 ~ 0.0492in.)  
No. 2 ring groove 1.23 ~ 1.25mm (0.0484 ~ 0.0492in.)  
Oil ring groove 2.01 ~ 2.025mm (0.0791 ~ 0.0797in.)  
Piston ring 
Side clearance No. 1 ring 0.04 ~ 0.08mm (0.0015 ~ 0.0031in.) 0.1mm (0.004in.)
No. 2 ring 0.04 ~ 0.08mm (0.0015 ~ 0.0031in.) 0.1mm (0.004in.)
Oil ring 0.02 ~ 0.06mm (0.0008 ~ 0.0024in.) 0.2mm (0.008in.)
End gap No. 1 ring 0.17 ~ 0.32mm (0.0067 ~ 0.0126in.) 0.6mm (0.0236in.)
No. 2 ring 0.37 ~ 0.52mm (0.0145 ~ 0.0204in.) 0.7mm (0.0275in.)
Oil ring 0.20 ~ 0.40mm (0.0078 ~ 0.0157in.) 0.8mm (0.0315in.)
Piston pin 
Piston pin outer diameter 21.097 ~ 22.000mm (0.8305 ~ 0.8661in.)  
Piston pin hole inner diameter 22.004 ~ 22.010mm (0.8662 ~ 0.8665in.)  
Piston pin hole clearance 0.004 ~ 0.013mm (0.00015 ~ 0.00051in.)  
Connecting rod small end inner diameter 22.005 ~ 22.016mm (0.8663 ~ 0.8667in.)  
Connecting rod small end hole clearance 0.005 ~ 0.019mm (0.00019 ~ 0.00074in.)  
Connecting rod 
Connecting rod big end inner diameter 58.000 ~ 58.018mm(2.2834 ~2.2842in.)  
Connecting rod bearing oil clearance 0.044 ~ 0.062mm (0.0017 ~ 0.0024in.)  
Side clearance 0.1 ~ 0.25mm (0.0039 ~ 0.0098in.)  
Crankshaft 
Main journal outer diameter 68.942 ~ 68.960mm (2.7142 ~ 2.7149in.)  
Pin journal outer diameter 54.954 ~ 54.972mm (2.1635 ~ 2.1642in.)  
Main bearing oil clearance 0.022 ~ 0.040mm (0.0008 ~ 0.0016in.)  
End play 0.10 ~ 0.28mm (0.0039 ~ 0.0110in.)  
Oil pump 
Regulating pressure 5.0 ~ 5.5bar  
Engine oil 
Oil quantity Total 6.5L (6.87 US qt, 5.72lmp qt, 1.72 US.gal) Total Engine oil
Oil pan 6.0L (6.34 US qt, 5.28Imp qt, 1.58 US.gal)  
Drain and refill 5.7L (6.02 US qt, 5.01Imp qt, 1.50 US.gal) Including oil filter
Oil grade Recommendation 5W-30/A5 If not available, refer to the recommended ACEA, API or ILSAC classification and SAE viscosity number.
Classification ACEA A3, A5 or above Satisfy the requirement of the ACEA, API or ILSAC classification.
SAE viscosity grade Recommended SAE viscosity number Refer to the SELECTION OF ENGINE OIL .
Oil pressure (at 1000 RPM) 130kPa(1.32kgf/cm2 , 18.77psi) [at 1000 RPM, 110°C(230°F)] Oil temperature (oil pan): 110±2°C (230±35.6°F)
Cooling system 
Cooling method Forced circulation with water pump  
Coolant quantity 8.4L(8.87US qt, 7.38Imp qt, 2.21US.gal)  
Thermostat Type Wax pellet type  
Opening temperature 88±2°C (109.4±3.6°F)  
Fully opened temperature 100°C (212°F)  
Full lift 10mm (0.3937in.) MIN  
Radiator cap Main valve opening pressure 93.16 ~ 122.58kpa
(0.95 ~ 1.25kg/cm2 , 13.51 ~ 17.78psi)
 
Vacuum valve opening pressure 0 ~ 6.86 kpa
(0 ~ 0.07kg/cm2 , 0 ~ 0.99psi)