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Home >> Hyundai >> 2019 >> Ioniq Plug-In Hybrid >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Dual Clutch Transmission Control System (PHEV) >> Inhibitor Switch >> Repair Procedures >> Installation
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Repair Procedures: Installation

  1. Check that the shift lever is placed in the "N" position.
  2. Lightly tighten the inhibitor switch mounting bolts (B) after installing the inhibitor switch (A).
    G12727512Courtesy of HYUNDAI MOTOR AMERICA
  3. Lightly tighten the Manual Control Lever mounting nut (B) after installing the Manual Control Lever (A).
    G12727513Courtesy of HYUNDAI MOTOR AMERICA
  4. Align the hole (A) in the Manual Control Lever with the "N" position hole (B) of the inhibitor switch and then insert the inhibitor switch guide pin (SST No.:09480-A3800).
    G12727514Courtesy of HYUNDAI MOTOR AMERICA
  5. Tighten the manual lever mounting nut (A) to the specified torque.

    Tightening Torque: 

    17.7 - 24.5 N.m (1.8 - 2.5 kgf.m, 13.0 - 18.1 lb-ft)

  6. Tighten the inhibitor switch mounting bolts (B) to the specified torque.

    Tightening Torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G12727515Courtesy of HYUNDAI MOTOR AMERICA
  7. Lightly tighten the nut (B) after connected the shift cable (C) in the Manual Control Lever (D).
  8. Tighten the nut (B) after Push shift cable (C) lightly to (F)'s direction displayed in the image below to eliminate free play of shift cable.

    Tightening Torque: 

    9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb-ft)

  9. Connect the inhibitor switch connector (A).
    G12727516Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the inhibitor switch guide pin (SST No.: 09480-A3800) from the hole.
  11. Install the engine room under cover.

    (Refer to "ENGINE ROOM UNDER COVER ")

  12. Install the HPCU (Hybrid Power Control Unit) tray.

    (Refer to "INSTALLATION ")

  13. Install the ECM (Engine Control Module) and TCM (Transmission Control Module)

    (Refer to "INSTALLATION ")

    (Refer to "TCM ")

  14. Install the HPCU (Hybrid Power Control Unit).

    (Refer to "INSTALLATION ")

  15. Bleed air from the hybrid motor cooling system using the GDS.

    (Refer to "COOLANT ")

CAUTION:
  • Check that operating surely at each range of the inhibitor switch corresponding to each position of shift lever.