Repair Procedures: Installation
WARNING: This page is about a different car, the 2023 Hyundai Palisade. However, it is still accessible from the selected car via links, so may be relevant.
- The key (A) of crankshaft should be aligned with the timing mark (B) of block. As a result of this, the piston of No. 1 cylinder is placed at the top dead center on compression stroke.
- Install the tensioner adapter assembly (A).
- Install the crankshaft chain sprocket (A). (LH camshaft drive).
- Install the LH timing chain (A).NOTE:
- To install the timing chain with no slack between each shaft (cam, crank), follow the procedure below: Crankshaft sprocket → Exhaust camshaft sprocket → Intake camshaft sprocket.
- When installing the timing chain, be sure that the timing mark of each sprocket is matched with the timing mark (color link) of the timing chain.
- Install the LH timing chain guide (A).
Tightening torque:
19.6 - 24.5 N.m (2.0 - 2.5 kgf.m, 14.5 - 18.1 lb.ft)
- Install the LH timing chain tensioner arm (A).
Tightening torque
18.6 - 21.6 N.m (1.9 - 2.2 kgf.m, 13.7 - 15.9 lb.ft)
- Install the LH timing chain auto tensioner (A).
Tightening torque
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)
- Install the LH timing chain cam to cam guide (A).
Tightening torque:
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)
- Pull out the pins (A) of LH timing chain auto tensioner.
- Install the crankshaft sprocket (A) (Oil pump drive).
- Install the oil pump chain sprocket (A) and oil pump chain (B).
Tightening torque:
19.6 - 24.5 N.m (2.0 - 2.5 kgf.m, 14.5 - 18.1 lb-ft)
- Install the oil pump chain tensioner assembly (A).
Tightening torque:
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)
- Install the camshaft chain sprocket (A). (RH camshaft drive)
- Install the RH timing chain (A).NOTE:
- To install the timing chain with no slack between each shaft (cam, crank), follow the procedure below: Crankshaft sprocket → Intake camshaft sprocket → Exhaust camshaft sprocket.
- When installing the timing chain, be sure that the timing mark of each sprocket is matched with the timing mark (color link) of the timing chain.
- Install the RH timing chain guide (A).
Tightening torque
19.6 - 24.5 N.m (2.0 - 2.5 kgf.m, 14.5 - 18.1 lb.ft)
- Install the RH timing chain auto tensioner (A) and the RH timing chain tensioner arm (B).
Tightening torque
A: 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)
B: 18.6 - 21.6 N.m (1.9 - 2.2 kgf.m, 13.7 - 15.9 lb.ft)
- Install the RH timing chain cam to cam guide (A).
Tightening torque:
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)
- Pull out the pins (A) of RH timing chain auto tensioner.
- After rotating the crankshaft 2 revolutions in regular direction (clockwise viewed from front), confirm the timing mark.NOTE:
- Always turn the crankshaft clockwise.
- Turning the crankshaft counterclockwise before building up oil pressure in the hydraulic timing chain tensioner may result in the chain disengagement from the sprocket teeth.
- Install the timing chain cover.
(Refer to Timing System - "TIMING CHAIN COVER ")
- Install the remaining parts in the reverse order of removal.NOTE:
- Refill engine oil.
- Refill radiator and reservoir tank with engine coolant.
- Clean the battery posts and cable terminals with sandpaper. Assemble and then apply grease to prevent corrosion.
- Inspect for fuel leakage.
- After assembling the fuel line, turn on the ignition switch (without operating the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes.
- Repeat this operation two to three times, and then check for fuel leakage at any point on the fuel lines.