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Home >> Hyundai >> 2021 >> Santa Fe SE, FWD >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Control System - 2.5L (Except HEV) >> Injector >> Repair Procedures >> Removal >> GDI Injector
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GDI Injector

  1. Release the residual pressure in fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  3. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  4. Remove the intake manifold.

    (Refer to Engine Mechanical System - "INTAKE MANIFOLD ")

  5. Remove the injector foam (A).
    G14534266Courtesy of HYUNDAI MOTOR AMERICA
  6. Loosen the high pressure fuel pipe bracket mounting bolt (A) and then loosen the flange nut (B, C).

    Tightening Torque 

    A: 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    B, C: 26.5 - 32.4 N.m (2.7 - 3.3 kgf.m, 19.5 - 23.9 lb-ft)

    G14534267Courtesy of HYUNDAI MOTOR AMERICA
    G14534268Courtesy of HYUNDAI MOTOR AMERICA
  7. Loosen the mounting bolt (A) and then remove the delivery pipe & injector assembly (B).

    Tightening Torque: 

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.3 lb-ft)

    G14534269Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the injector & rail pressure sensor connector (A).
    G14534270Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the injector from the delivery pipe (A) after releasing the fixing clip both side as shown below.