Pinion Extension Length
- Disconnect "M" terminal lead from solenoid. Energize solenoid. Push pinion back by hand to remove slack, and measure distance between pinion and pinion stopper. See Fig 1 .
- Clearance should be .020-.079" (.5-2.0 mm). If measurement is not as specified, remove solenoid, and install appropriate adjusting plate between solenoid and starter housing. Adjusting plates come in 2 thicknesses, .020" (.5 mm) and .031" (.8 mm).