FRONT MODULE STACK: Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2011 Nissan Leaf. However, it is still accessible from the selected car via links, so may be relevant.

Note the following, assemble in the reverse order of disassembly.

WARNING: To prevent shock hazards, be sure to put on insulated protective gear and use insulated tools.

CAUTION:

Perform the "MODULE CHARGE BALANCE" when module is replaced. Refer to "WORK PROCEDURE ".

EV Battery Traceability Seal

When replacing the module with a new one, perform the following procedure.

Enter the date of replacement on the EV battery traceability seal packaged with the new part.
Cut the EV battery traceability seal in two and affix each seal to the module and "Li-ion BATTERY REPLACEMENT RECORD".
Fill in the "Li-ion BATTERY REPLACEMENT RECORD".

Front Module Stack

Check that terminal of front module stack is arranged as shown in the figure.

Fig 1: Front Module Stack Terminal Arrangement
Courtesy of NISSAN MOTOR CO., U.S.A.
Tighten mounting bolts in numerical order as shown in the figure.

Fig 2: Tightening Order Of Front Module Stack Mounting Bolts

Courtesy of NISSAN MOTOR CO., U.S.A.

DANGER:

Touching high voltage components with using the appropriate protective equipment will cause electrocution.
Work alone. Failure to do this may cause shock hazards.

CAUTION:

Check the following items after installing battery pack: Refer to "FRONT MODULE STACK: INSPECTION ".

AIRTIGHTNESS TEST
ELECTRIC EQUIPOTENTIAL TEST