Generators & Regulators: Overhaul

When assembling front and rear sections, insert a stiff wire into hole in rear cover to hold brushes in raised position. Use exploded view for overhaul reference. See Fig 1-Fig 2 . Ensure brushes are not worn beyond limit line, or measure brush length. See STANDARD & MINIMUM BRUSH LENGTH table. If brush length is less than specified, replace brush and brush holder.

STANDARD & MINIMUM BRUSH LENGTH

Application

Standard Length - Inches (mm)

Minimum Length - Inches (mm)

Amigo & Rodeo 2.2L

.20 (5.0)

⁽¹⁾

Amigo & Rodeo 3.2L

.71 (18.0)

.22 (5.5)

Trooper & VehiCROSS

.41 (10)

.33 (8.4)

⁽¹⁾	Information is not available from manufacturer.

Fig 1: Exploded View Of Generator (Trooper & VehiCROSS)

Courtesy of ISUZU MOTOR CO.

Fig 2: Exploded View Of Generator (Amigo, Passport & Rodeo 3.2L; 2.2L Similar)

Courtesy of ISUZU MOTOR CO.