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Home >> Isuzu >> 2004 >> Axiom Base, 4WD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Major Components (2) >> Reassembly
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Major Components (2): Reassembly

  1. Install the converter housing.

    Torque: 

    1. M10  - 34 N.m (25 lb ft)
    2. M12  - 57 N.m (42 lb ft)
    Fig 1: Installing Converter Housing
    G02789144Courtesy of ISUZU MOTOR CO.
  2. Install the snap ring, key and rotor (4x2).
    • Install the snap ring to the output shaft.
    • Install the key and rotor.
  3. Install the spacer, ball, speedometer sensor drive gear and snap ring (4x2).
    • Install the spacer, ball and speedometer sensor drive gear.
    • Install the snap ring to the output shaft.
    Fig 2: Installing Snap Ring (4x2)
    G02789145Courtesy of ISUZU MOTOR CO.
  4. Install the key, rotor and snap ring (4x4).
    • Install the key and rotor.
    • Install the snap ring to the output shaft.
    Fig 3: Installing Key (4x4)
    G02789146Courtesy of ISUZU MOTOR CO.
  5. Install the second brake drum gasket.
    • Install a new second brake drum gasket to the transmission case.
    Fig 4: Installing Second Brake Drum Gasket
    G02789147Courtesy of ISUZU MOTOR CO.
  6. Individual piston operation inspection.

    Check for the sound of operation while injecting compressed air into the oil hole indicated in Fig 5 .

    Fig 5: Checking For Sound Of Operation
    G02789148Courtesy of ISUZU MOTOR CO.
    NOTE: When inspecting the direct clutch, check with the C-0 accumulator piston hole closed. If there is no noise, disassemble and check the condition of the parts.
  7. Install the accumulator pistons.
    • Coat the O-ring with ATF and install it to the piston.
    • Install the three springs and four accumulator pistons to the bore as shown in Fig 7 .
    Fig 6: Installing Accumulator Pistons
    G02789149Courtesy of ISUZU MOTOR CO.
    Fig 7: Identifying Piston Outer Diameter
    G02789150Courtesy of ISUZU MOTOR CO.
    Fig 8: Identifying Spring Outer Diameter
    G02789151Courtesy of ISUZU MOTOR CO.
  8. Install new check valve and spring.
    Fig 9: Installing Check Valve & Spring
    G02789152Courtesy of ISUZU MOTOR CO.
  9. Install the valve body.
    • Align the groove of the manual valve to the pin of the lever.
      Fig 10: Installing Valve Body
      G02793596Courtesy of ISUZU MOTOR CO.
    • Install the twenty bolts.

    Torque:  10 N.m (87 lb in)

    NOTE: Each bolt length (mm) is indicated in Fig 11 .
    Fig 11: Installing Twenty Bolts
    G02794347Courtesy of ISUZU MOTOR CO.
  10. Install the solenoid wiring.

    Coat a new O-ring with ATF, and install it to the solenoid wiring.

    Insert the solenoid wiring to the case and install the stopper plate.

    Connect the connectors to the solenoid S1 (1), S2 (2), lock-up solenoid (3), and pressure control solenoid (4).

    Fig 12: Connecting Connectors To Solenoid
    G02789155Courtesy of ISUZU MOTOR CO.
    Fig 13: Identifying Pressure Control Solenoid
    G02789156Courtesy of ISUZU MOTOR CO.
  11. Install a new oil strainer assembly with gaskets.
    Fig 14: Installing New Oil Strainer Assembly With Gaskets
    G02789157Courtesy of ISUZU MOTOR CO.
    • Install the oil strainer with the gaskets to the valve body. Tighten the four bolts.

    Torque:  10 N.m (87 lb in)

    Fig 15: Installing Oil Strainer With Gaskets To Valve Body
    G02789158Courtesy of ISUZU MOTOR CO.
  12. Install the oil pan.

    Install two magnets in oil pan.

    Remove any gasket material and be careful not to drop oil on the contacting surfaces of the transmission case and oil pan.

    Apply liquid gasket (TB1281 or its equivalent) to the oil pan as shown in Fig 16 .

    NOTE: Install the oil pan as soon as the seal gasket is applied.
    Fig 16: Installing Oil Pan
    G02793602Courtesy of ISUZU MOTOR CO.
    • Install and tighten the nineteen bolts.
    Fig 17: Installing Oil Pan Bolts
    G02789160Courtesy of ISUZU MOTOR CO.

    Torque:  7.4 N.m (65 lb in)