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Home >> Jaguar >> 2021 >> I-Pace S >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery Electrical Module -- I-Pace/X590 >> Battery Electrical Module >> Removal And Installation >> Battery Electrical Module (G2260672) >> Installation
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Battery Electrical Module (G2260672): Installation

  1. NOTE: This step is only required if installing a new component.
    G13923412Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the High Voltage (HV) Lock-out tool to the Battery Energy Module (BEM).

      Special Tool(s): JLR-415-013 

    • Install the padlock.

      General Equipment: Insulated padlock 

  2. CAUTION: If continuity is found between any of the points highlighted below, contact JLR technical support.
    G13923413Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Using a multi meter, check that there is no continuity between the illustrated points in the order detailed below.

      General Equipment: Digital multimeter 

    • Make sure there is no continuity between points A and Z.
    • Make sure there is no continuity between points B and Z.
    • Make sure there is no continuity between points C and Z.
    • Make sure there is no continuity between points D and Z.
    • Make sure there is no continuity between points E and Z.
    • Make sure there is no continuity between points D and E.
    • Make sure there is no continuity between points A and B.
    • Make sure there is no continuity between points A and C.
    • Make sure there is no continuity between points B and C.
  3. NOTE: This step can be carried out away from the EV battery therefore does not require PPE.
    G13923414Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new BEM gasket.

    Renew Part: Battery Electrical Module (BEM) Kit  Quantity: 1  .

  4. G13923415Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the transparent insulated mat.

    Special Tool(s): JLR-415-015 

  5. G13923416Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Make sure the BEM is correctly installed on to the HV conductors.

  6. G13923417Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Using the module handling tool, install the BEM.

      Special Tool(s): JLR-415-057 

    • Remove the module handling tool.

      Special Tool(s): JLR-415-057 

  8. CAUTION: New bolts must be installed.
    Fig 1: Bolt Tightening Sequence
    G13923418Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install and tighten the 6 BEM bolts in the indicated sequence.

      Torque 

      Stage 1: 4Nm 

      Stage 2: 12Nm 

  9. G13923419Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the 3 electrical connectors.
  10. G13923420Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new BEM service panel gasket.
  11. CAUTION: New bolts must be installed.
    Fig 2: Bolt Tightening Sequence
    G13923421Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 10 BEM service panel retaining bolts in the indicated sequence.

    Torque 

    Stage 1: 3.5Nm 

    Stage 2: 7Nm 

  12. Pressure test the Electric Vehicle (EV) battery.

    Refer to: ELECTRIC VEHICLE PRESSURE TEST - BEM/BECM REPAIR .

  13. WARNING: Jaguar Land Rover Electric Vehicle Authorized Person (EVAP) trained technicians only.

    Power up  the HV system. Only technicians qualified to Electric Vehicle Authorized Person (EVAP) level or higher are allowed to do this procedure  . It is mandated that all technicians involved with the steps in this procedure have read and understood the EV Safety Rules.

    Refer to: ELECTRIC VEHICLE HIGH VOLTAGE (HV) SYSTEM POWER DOWN/UP - BATTERY ELECTRICAL MODULE REPLACEMENT .

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