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Home >> Jaguar >> 2021 >> I-Pace S >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery Electrical Module -- I-Pace/X590 >> Battery Electrical Module >> Removal And Installation >> Main Current Sensor (G2260677) >> Installation
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Main Current Sensor (G2260677): Installation

  1. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    • Make sure the electrical connector is installed to the connector highlighted in the illustration.
    G13923533Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the main current sensor.

      General Equipment: Electrostatic discharge gloves 

      General Equipment: Lint free cloth 

      General Equipment: Alcohol based cleaning fluid 

    • Connect the electrical connector.
  2. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    • Make sure the HV wiring harness cable shoe is installed to the correct orientation.
    G13923534Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the busbar.

      General Equipment: Electrostatic discharge gloves 

      General Equipment: Lint free cloth 

      General Equipment: Alcohol based cleaning fluid 

    • Install a new M8 X 20 busbar to main current sensor bolt.

      Renew Part: Battery Electrical Module (BEM) Busbar bolt(s) - M8 X 20  Quantity: 1  .

      Torque  : 19Nm 

    • Install a new M8 nut.

      Renew Part: Battery Electrical Module (BEM) Busbar nut(s) - M8  Quantity: 1  .

      Torque  : 10Nm 

  3. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    • Make sure the HV wiring harness cable shoe is installed to the correct orientation.
    G13923535Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the busbar.

      General Equipment: Electrostatic discharge gloves 

      General Equipment: Lint free cloth 

      General Equipment: Alcohol based cleaning fluid 

    • Install a new M8 X 20 busbar to main current sensor bolt.

      Renew Part: Battery Electrical Module (BEM) Busbar bolt(s) - M8 X 20  Quantity: 1  .

      Torque  : 19Nm 

    • Install a new M6 X 10 busbar to auxiliary circuit contractor bolt.

      Renew Part: Battery Electrical Module (BEM) Busbar bolt(s) - M6 X 10  Quantity: 1  .

      Torque  : 5.5Nm 

    • Install a new M8 nut.

    Renew Part: Battery Electrical Module (BEM) Busbar nut(s) - M8  Quantity: 1  .

    Torque  : 10Nm 

  4. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    G13923536Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new 3.5 X 5 temperature sensor bolt.

    General Equipment: Electrostatic discharge gloves 

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

    Renew Part: Battery Electrical Module (BEM) Temperature sensor bolt - M3.5 X 5  Quantity: 1  .

    Torque  : 1.5Nm 

  5. CAUTION: Electrostatic discharge gloves must be worn.
    G13923537Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the Battery Energy Module (BEM) harness support bracket.

      General Equipment: Electrostatic discharge gloves 

    • Install 4 new 5 X 16 screws.

    Renew Part: Battery Electrical Module (BEM) harness support bracket bolt(s) - 5 X 16  Quantity: 4  .

    Torque  : 5Nm 

  6. CAUTION: Electrostatic discharge gloves must be worn.
    G13923538Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the High Voltage (HV) wiring harness on to the harness support bracket.

      General Equipment: Electrostatic discharge gloves 

    • Install the low voltage wiring harness on to the harness support bracket.
  7. CAUTION:
    • Electrostatic discharge gloves must be worn.
    • Take care not to damage the High Voltage (HV) electrical connector wiring harness.
    G13923539Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the BEM cover.

      General Equipment: Electrostatic discharge gloves 

    • Install the HV connector wiring harness to the BEM base.
  8. CAUTION: Make sure that both the Battery Energy Module (BEM) lid and BEM base are held as the BEM is turned over.

    Carefully turn the BEM over.

  9. G13923540Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install 9 new M6 X 28 BEM base bolts.

    Renew Part: Battery Electrical Module (BEM) Baseplate bolt(s) - M6 X 28  Quantity: 9  .

    Torque  : 8.5Nm 

  10. G13923541Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the wiring harness on to the BEM base.
    • Connect the electrical connector to the printed circuit board.
  11. CAUTION: Before installing any High Voltage (HV) electrical component make sure the mating surfaces are cleaned using an alcohol based cleaning fluid using a lint free cloth only.
    G13923542Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install 2 new M6 X 16 busbar to HV electrical connector bolts.

    General Equipment: Lint free cloth 

    General Equipment: Alcohol based cleaning fluid 

    Renew Part: Battery Electrical Module (BEM) High Voltage connector to busbar bolt(s) - M6 X 16 

    Quantity: 2  .

    Torque  : 9.5Nm 

  12. Install the BEM.

    Refer to: BATTERY ELECTRICAL MODULE .

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