Fuel Delivery: Tank-Fuel: Installation

Fig 1: Fuel Tank Mounting

Courtesy of DAIMLERCHRYSLER CORP.

If fuel tank is to be replaced, install fuel pump module into tank (Refer to FUEL SYSTEM/FUEL DELIVERY/FUEL PUMP MODULE - INSTALLATION) .
Position fuel tank to hydraulic jack.
Raise tank until positioned to body.
Install and tighten bolts (1) (2) and (3) (Refer to FUEL SYSTEM/FUEL DELIVERY - SPECIFICATIONS) .
Remove hydraulic jack.

Fig 2: Identifying Fuel / EVAP Lines-Fuel Tank
Courtesy of DAIMLERCHRYSLER CORP.
Connect EVAP, ORVR, fuel and NVLD lines at front and rear of tank.
Connect fuel pump module electrical jumper connector (5) to body connector (6).

Fig 3: Fuel Filler Tubes
Courtesy of DAIMLERCHRYSLER CORP.
Connect rubber fill hose (3) to tank fitting (7) and tighten clamp (9).
Lower vehicle.
Fill fuel tank with fuel.
Start engine and check for fuel leaks near top of module.