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Installation - Engine

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Fig 1: Engine Lifting Fixture Attachment Locations
GC0003946Courtesy of CHRYSLER LLC
1 - ATTACHING LOCATION
2 - ADJUSTABLE HOOK
3 - SPECIAL TOOL 8347 ENGINE LIFT FIXTURE
4 - ATTACHING LOCATIONS
  1. Position engine in the vehicle.
  2. Remove jack from under the transmission.
  3. Remove Engine Lifting Fixture Special Tool 8347 (3).
  4. Remove Special Tools 8400 Lifting Studs.
    Fig 2: Engine Mount Bolt
    GC0027257Courtesy of CHRYSLER LLC
  5. Position both the left and right side engine mount brackets and install the through bolts (3) and nuts. Tighten to 95 N.m (70 ft. lbs.)
    Fig 3: Removing Transmission To Engine Bolts
    GC0027255Courtesy of CHRYSLER LLC
    1 - ENGINE
    2 - TRANSMISSION
    3 - BOLTS
    4 - WIRING HARNESS CLIPS
  6. Install transmission to engine mounting bolts (3). Tighten the bolts to 41 N.m (30 ft. lbs.).
    Fig 4: Removing Torque Converter Bolts
    GC0027256Courtesy of CHRYSLER LLC
    1 - TRANSMISSION
    2 - DRIVEPLATE
    3 - TORQUE CONVERTER BOLTS
  7. Install torque converter bolts (3).
    Fig 5: Locating Body Ground Strap-Right Side
    GC0003782Courtesy of CHRYSLER LLC
    1 - NUT
    2 - A/C ACCUMULATOR
    3 - GROUND STRAP
    Fig 6: Locating Body Ground Strap-Left Side
    GC0003783Courtesy of CHRYSLER LLC
    1 - NUT
    2 - GROUND STRAP
    3 - BRAKE BOOSTER
  8. Connect both left (3) and right (2) side body ground straps.
  9. Position generator wiring behind the oil dipstick tube, then install the oil dipstick tube upper mounting bolt.
  10. Install power steering pump.
  11. Connect fuel supply line quick connect fitting. Refer to STANDARD PROCEDURE .
  12. Connect the vacuum lines at the throttle body and intake manifold.
    Fig 7: Locating Throttle Body Connection Points
    GC0003789Courtesy of CHRYSLER LLC
    1 - THROTTLE BODY
    2 - TPS
    3 - IAC MOTOR
    4 - IAT SENSOR (THREADED TYPE)
    5 - MOUNTING SCREWS
  13. Connect engine harness at the following points:
    • Intake Air Temperature (IAT) Sensor (4)
    • Idle Air Control (IAC) Motor (3)
    • Fuel Injectors
    • Throttle Position (TPS) Switch (2)
    • Engine Oil Pressure Switch
    • Engine Coolant Temperature (ECT) Sensor
    • Manifold Absolute Pressure (MAP) Sensor
    • Camshaft Position (CMP) Sensor
    • Coil Over Plugs
    Fig 8: Identifying Heater Hoses and Tubes
    GC0003930Courtesy of CHRYSLER LLC
    1 - HEATER HOSES AND TUBES
    2 - ROUTING/RETAINING CLIPS
  14. Position and install heater hoses (1) and tubes onto intake manifold.
  15. Install the heater hoses onto the heater core and the engine front cover, and install clips (2).
    Fig 9: Removing/Installing Generator
    GC0003785Courtesy of CHRYSLER LLC
    1 - LOWER BOLTS
    2 - REAR BOLT
    3 - GENERATOR
  16. Install generator (3). Refer to INSTALLATION .
  17. Install A/C condenser, radiator and transmission oil cooler. Refer to INSTALLATION and INSTALLATION
  18. Connect radiator upper and lower hoses.
  19. Connect the transmission oil cooler lines to the radiator.
  20. Install accessory drive belt, fan assembly and shroud. Refer to INSTALLATION and INSTALLATION
    Fig 10: Removing/Installing A/C Compressor
    GC0003787Courtesy of CHRYSLER LLC
  21. Install A/C compressor (2). Refer to INSTALLATION .
    Fig 11: Crankcase Breather Connection Points
    GC0003945Courtesy of CHRYSLER LLC
    1 - CRANKCASE BREATHERS
  22. Install both breathers (1). Connect tube to both crankcase breathers.
  23. Connect throttle and speed control cables.
  24. Install throttle body resonator assembly and air inlet hose. Tighten clamps 4 N.m (35 in. lbs.).
  25. Raise vehicle.
    Fig 12: Locating Crankshaft & Camshaft Position Sensors
    GC0003910Courtesy of CHRYSLER LLC
    1 - CRANKSHAFT POSITION SENSOR
    2 - CYLINDER HEAD COVER
    3 - CAMSHAFT POSITION SENSOR
    4 - RIGHT SIDE CYLINDER BLOCK
  26. Connect crankshaft position sensor (1).
    Fig 13: Removing/Installing Starter
    GC0003784Courtesy of CHRYSLER LLC
    1 - EYELET TERMINAL
    2 - NUT
    3 - SCREW AND WASHER (2)
    4 - STARTER MOTOR
    5 - WIRE HARNESS CONNECTOR
  27. Install starter (4). Refer to INSTALLATION .
    Fig 14: Removing/Installing Structural Cover
    GC0003786Courtesy of CHRYSLER LLC
    CAUTION: The structural cover requires a specific torque sequence. Failure to follow this sequence may cause severe damage to the cover.
  28. Install structural cover. See INSTALLATION .
  29. Install exhaust crossover pipe.
  30. Install engine block heater power cable, If equipped.
    Fig 15: Strut Tower Support
    GC0027231Courtesy of CHRYSLER LLC
  31. Install the strut tower support (1).
  32. Check and fill engine oil.
  33. Recharge the A/C system. Refer to STANDARD PROCEDURE .
  34. Refill the engine cooling system. Refer to STANDARD PROCEDURE .
  35. Connect the battery positive and negative cables.
  36. Start the engine and check for leaks.
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