Installation - Engine

Fig 1: Engine Lift Fixture And Adapter

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1 - Bolts

2 - Engine Lift Fixture

3 - Adapter Bolt

4 - Adapter

5 - Adapter Nut

Install engine lift fixture Special tool # 8984 and 8984-UPD.
Position the engine in the engine compartment.
Lower engine into compartment and align engine with transmission.

Fig 2: Remove/Install Transmission to Engine Bolts
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1 - ENGINE

2 - BOLTS

3 - TRANSMISSION
Mate engine (1) and transmission (3) and install two transmission to engine block mounting bolts (2) finger tight.

Fig 3: Engine Mount Bolt
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Lower engine assembly until the engine mounts (2) rests in frame perches (1).

Fig 4: Remove/Install Transmission to Engine Bolts
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1 - ENGINE

2 - BOLTS

3 - TRANSMISSION

Fig 5: Removing/Installing Oil Pan To Transmission Bolts
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1 - BOLTS
Install remaining transmission to engine block mounting bolts (2) and the oil pan to transmission bolts (1) and tighten.

Fig 6: Engine Mount Bolt
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Install and tighten engine mount to frame bolts (3) and nuts.

Fig 7: Torque Converter Bolts
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1 - Bolts
Install drive plate to torque converter bolts (1).

Fig 8: Structural Dust Cover
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1 - STRUCTURAL COVER

2 - BOLTS
Install the structural dust cover (1).

Fig 9: Starter - 5.7L
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Install the starter (1) and connect the starter wires. Refer to INSTALLATION .
Install exhaust pipe to manifold.

Lower the vehicle.

Fig 10: Engine Lift Fixture And Adapter

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1 - Bolts

2 - Engine Lift Fixture

3 - Adapter Bolt

4 - Adapter

5 - Adapter Nut

Remove engine lift fixture (2), special tool # 8984 and 8984-UPD.

Fig 11: Heater Hose Return
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1 - Heater Hose

2 - Clamp

3 - Tube

Fig 12: Heater Supply Hose
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1 - Heater Hose

2 - Clamp

3 - Tube
Connect the fuel supply line. Refer to STANDARD PROCEDURE .
Reinstall the power steering pump.
Connect the heater hoses (1).

Fig 13: Generator Mounting - 5.7L
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Reconnect the ground wires to the rear of each cylinder head.
Install the intake manifold. See INSTALLATION .
Install the generator (2), and wire connections. Refer to INSTALLATION .

Fig 14: A/C Compressor Mounting - 5.7L
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Install a/c compressor (3). Refer to INSTALLATION .

Fig 15: Identifying Accessory Drive Belt

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1 - GENERATOR

2 - IDLER PULLEY

3 - WATER PUMP

4 - P/S PUMP

5 - A/C COMPRESSOR

6 - CRANKSHAFT

7 - BELT TENSIONER

Install the accessory drive belt. Refer to INSTALLATION .
Install the radiator fan shroud. Refer to INSTALLATION .
Connect the radiator lower hose.
Connect the transmission oil cooler lines to the radiator.
Connect the radiator upper hose.

Fig 16: 5.7L Engine Appearance Cover
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Install the air cleaner resonator and duct work.
Add engine oil to crankcase. Refer to SPECIFICATIONS .
Fill cooling system. Refer to STANDARD PROCEDURE .
Install the engine cover (1).

Fig 17: Strut Tower Support
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Install the strut tower support (1).
Connect battery negative cable.
Start engine and inspect for leaks.
Road test vehicle.