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Engine Assembly

WARNING: This page is about a different variant/trim than selected.
Fig 1: RIGHT ENGINE MOUNT
GC0054514Courtesy of CHRYSLER LLC
  1. Position engine assembly over vehicle and slowly lower the engine into place.
  2. Continue lowering engine until engine and transaxle are aligned. to mounting locations.
  3. Install engine mount adapter (2) and tighten bolts (3). Install mount through bolt (4) and tighten to 118 N.m (87 ft. lbs.).
    Fig 2: LIFT CHAIN
    GC0054515Courtesy of CHRYSLER LLC
  4. Remove engine lift chain (1).
  5. Install oil control valve.
    Fig 3: A/C COMPRESSOR
    GC0054516Courtesy of CHRYSLER LLC
  6. Raise vehicle.
  7. Install A/C compressor (1).
    Fig 4: CAT AT EXHAUST MANIFOLD
    GC0054517Courtesy of CHRYSLER LLC
  8. Install exhaust manifold and heat shields (2). See INSTALLATION .
  9. Install oxygen sensor and connect electrical connector (3).
    Fig 5: Crankshaft Position Sensor
    GC0054518Courtesy of CHRYSLER LLC
  10. Install crankshaft position sensor (2) and connect connector.
    Fig 6: CAT AT EXHAUST MANIFOLD
    GC0054517Courtesy of CHRYSLER LLC
  11. Install manifold to exhaust pipe bolts (1) and tighten bolts.
  12. Install generator.
    Fig 7: MODULAR CLUTCH TO FLEX PLATE BOLTS
    GC0054519Courtesy of CHRYSLER LLC
  13. Install lower bell housing bolts (2) and tighten bolts.
  14. Align torque converter and flex plate mark. Install torque converter bolts (1) and tighten.
    Fig 8: INSPECTION COVER
    GC0054520Courtesy of CHRYSLER LLC
  15. Install inspection cover (1).
    Fig 9: Removing/Installing Damper
    GC0054521Courtesy of CHRYSLER LLC
  16. Install crankshaft damper
  17. Install Damper holder 9707 (1).
  18. Apply clean engine oil crankshaft damper bolt threads and between bolt head and washer. Tighten bolt to 210 N.m (155 ft. lbs.).
  19. Install right splash shield.
  20. Install tire.
    Fig 10: OIL COOLER
    GC0054522Courtesy of CHRYSLER LLC
  21. Install coolant hose to oil cooler (2).
  22. Install new oil filter (3).
  23. Lower vehicle.
  24. Install upper idler pulley.
    Fig 11: COOLANT ADAPTER
    GC0054523Courtesy of CHRYSLER LLC
  25. Install coolant adapter assembly (3).
    Fig 12: GROUND STRAP
    GC0054524Courtesy of CHRYSLER LLC
  26. Install Ground strap (1) near right strut tower.
    Fig 13: POWER STEERING LINE SUPPORT
    GC0054525Courtesy of CHRYSLER LLC
  27. Install power steering line support bracket (1).
  28. Install power steering pump.
  29. Install accessory drive belt.
  30. Connect electrical connectors at block ground, starter, A/C compressor, knock sensor, Oil pressure sensor, generator, Coolant temperature sensor at block, and block heater (if equipped).
    Fig 14: Torque Sequence
    GC0054526Courtesy of CHRYSLER LLC
  31. Install intake manifold and tighten bolts as shown in illustration.
    Fig 15: THROTTLE BODY SUPPORT
    GC0054527Courtesy of CHRYSLER LLC
  32. Install throttle body support bracket (1).
  33. Install harness retainer (2).
  34. Install engine oil level indicator.
    Fig 16: COIL CONNECTOR
    GC0054528Courtesy of CHRYSLER LLC
  35. Install PCV hose (5) to valve cover.
  36. Install make-up air hose (2).
  37. Connect manifold flow control valve and electronic throttle control electrical connectors.
  38. Install vacuum lines at throttle body and intake manifold.
  39. Install intake air tube to throttle body.
    Fig 17: COIL CONNECTOR
    GC0054528Courtesy of CHRYSLER LLC
  40. Connect coil electrical connectors (1).
  41. Connect injector electrical connectors (4).
  42. Connect fuel line (3) to rail.
  43. Connect intake and exhaust oil control valve electrical connectors.
    Fig 18: RADIATOR HOSE SUPPORT
    GC0054529Courtesy of CHRYSLER LLC
  44. Install grill trim panel.
  45. Install upper radiator support bracket (1).
    Fig 19: COOLANT ADAPTER
    GC0054523Courtesy of CHRYSLER LLC
  46. Connect coolant temperature sensor (1).
  47. Connect capacitor electrical connector (2).
  48. Install coolant hoses at coolant adapter (3).
    Fig 20: COOLANT RESERVOIR
    GC0054530Courtesy of CHRYSLER LLC
  49. Install coolant reservoir (3) and connect hose.
    Fig 21: BATTERY TRAY
    GC0054531Courtesy of CHRYSLER LLC
  50. Install battery tray (1).
    Fig 22: Battery, Negative Battery Cable & PCM
    GC0054532Courtesy of CHRYSLER LLC
  51. Install battery (3).
  52. Connect battery cables.
    Fig 23: AIR CLEANER HOUSING
    GC0054533Courtesy of CHRYSLER LLC
  53. Install air cleaner housing (1) and connect inlet air hose.
  54. Install clean air hose (5).
  55. Fill with coolant.
  56. Fill with oil.
  57. Start engine and check for leaks.
    Fig 24: ENGINE COVER - 2.0L
    GC0054534Courtesy of CHRYSLER LLC
  58. Install engine cover (1).
  59. Install hood.
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