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Engine Assembly

WARNING: This page is about a different variant/trim than selected.
Fig 1: ENGINE COVER
GC0054493Courtesy of CHRYSLER LLC
  1. Remove hood.
  2. Remove engine cover (1).
    Fig 2: AIR CLEANER INLET
    GC0054494Courtesy of CHRYSLER LLC
  3. Perform fuel pressure release procedure. Refer to STANDARD PROCEDURE .
  4. Remove retainers (5) and remove air inlet (2).
  5. Remove air cleaner housing assembly (1) and clean air hose. See REMOVAL .
    Fig 3: Battery, Negative Battery Cable & PCM
    GC0054495Courtesy of CHRYSLER LLC
  6. Disconnect both cables from battery (3).
  7. Remove battery (3).
    Fig 4: BATTERY TRAY
    GC0054496Courtesy of CHRYSLER LLC
  8. Remove battery tray (1).
  9. Drain cooling system. Refer to STANDARD PROCEDURE .
    Fig 5: Coolant Reservoir
    GC0054497Courtesy of CHRYSLER LLC
  10. Remove coolant reservoir (3).
  11. Remove power steering reservoir (2).
  12. Remove windshield washer reservoir (1).
    Fig 6: COOLANT ADAPTER
    GC0054498Courtesy of CHRYSLER LLC
  13. Remove coolant hoses from coolant adapter (3).
    Fig 7: RADIATOR HOSE SUPPORT
    GC0054499Courtesy of CHRYSLER LLC
  14. Remove grill closure panel.
  15. Remove upper radiator hose support (1).
    Fig 8: COIL CONNECTOR
    GC0054500Courtesy of CHRYSLER LLC
  16. Disconnect engine electrical connectors and reposition harness.
  17. Remove air intake tube from throttle body.
  18. Disconnect fuel line (3) from fuel rail.
    Fig 9: THROTTLE BODY SUPPORT
    GC0054501Courtesy of CHRYSLER LLC
  19. Remove vacuum lines from throttle body and intake manifold.
  20. Remove harness from intake (2).
  21. Remove throttle body support bracket (1).
    Fig 10: COIL CONNECTOR
    GC0054500Courtesy of CHRYSLER LLC
  22. Disconnect electronic throttle control and manifold flow control valve electrical connectors.
  23. Remove PCV hose (5), and make-up air hose (2) from valve cover.
  24. Remove dipstick.
    Fig 11: Torque Sequence
    GC0054502Courtesy of CHRYSLER LLC
  25. Remove intake bolts (1-7) and remove intake.
  26. Disconnect electrical connectors and reposition harness.
  27. Remove accessory drive belt.
    Fig 12: POWER STEERING LINE SUPPORT
    GC0054503Courtesy of CHRYSLER LLC
  28. Remove power steering line support at engine mount (1) and exhaust manifold.
  29. Remove power steering pump and set aside.
  30. Remove upper idler pulley.
    Fig 13: GROUND STRAP
    GC0054504Courtesy of CHRYSLER LLC
  31. Remove ground strap near right tower.
  32. Raise vehicle.
  33. Remove right front tire.
  34. Remove splash shield.
    Fig 14: OIL DRAIN PLUG
    GC0054505Courtesy of CHRYSLER LLC
  35. Drain oil (2).
    Fig 15: INSPECTION COVER
    GC0054506Courtesy of CHRYSLER LLC
  36. Remove inspection cover (1) and mark torque converter to flywheel.
    Fig 16: MODULAR CLUTCH TO FLEX PLATE BOLTS
    GC0054507Courtesy of CHRYSLER LLC
  37. Remove torque converter bolts (1).
  38. Remove lower bellhousing bolts (2).
    Fig 17: A/C COMPRESSOR
    GC0054508Courtesy of CHRYSLER LLC
  39. Remove A/C compressor (1) mounting bolts.
  40. Remove generator and lower idler pulley.
    Fig 18: Crankshaft Position Sensor
    GC0054509Courtesy of CHRYSLER LLC
  41. Disconnect crankshaft position sensor electrical connector and remove crankshaft position sensor (2).
    Fig 19: LIFT CHAIN
    GC0054510Courtesy of CHRYSLER LLC
  42. Remove exhaust variable valve timing solenoid.
  43. Install engine lift chain (1) as shown in illustration to cylinder head.
  44. Connect the chain to the rear engine lift hook.
  45. Install engine lifting crane.
    Fig 20: RIGHT ENGINE MOUNT
    GC0054511Courtesy of CHRYSLER LLC
  46. Remove right engine mount through bolt (4).
  47. Remove engine mount adapter retaining bolts (3) and mount adapter (2).
  48. Lift engine from engine compartment.