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T355 Manual Transaxle: Synchronizer: Assembly: Synchronizer

Fig 1: Synchronizer Assembly
GC0020182Courtesy of CHRYSLER LLC
1 - SLEEVE
2 - BALL
3 - KEY
4 - SPRING
5 - HUB
  1. Position synchronizer hub (5) onto a suitable holding fixture (input shaft). The synchronizer hubs (5) are directional. The hubs must be installed with the See Fig 1. U  facing upward.
  2. Install springs (4) into hub slot.
    Fig 2: Synchronizer Balls
    GC0020183Courtesy of CHRYSLER LLC
    1 - INPUT SHAFT
    2 - HUB
    3 - KEY
    4 - BALL
  3. Insert key (3) into hub (2) and spring. See Fig 2.
  4. Apply petroleum jelly to the hole in the key. Insert balls (4) into each key.
    Fig 3: Synchronizer Sleeve
    GC0020184Courtesy of CHRYSLER LLC
    1 - SLEEVE
    2 - INPUT SHAFT
    3 - KEY
  5. Slide sleeve (1) over the hub and depress balls as you carefully slip the sleeve into position. See Fig 3.
    Fig 4: Keys in Hub
    GC0020185Courtesy of CHRYSLER LLC
    1 - SNAP RING
    2 - CLUTCH
    3 - KEY
    4 - BALL
    5 - SPRING
  6. Line up stop ring tang over the keys in the hub, install stop rings, center the keys (3) and balls (4) by pushing on both stop rings. See Fig 4.
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