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Pinion Housing Assembly

WARNING: This page is about a different car, the 2012 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Installing Pinion Head Bearing Cup
GC0081441Courtesy of CHRYSLER GROUP, LLC
  1. Using Handle (special tool #C-4171, Driver Handle, Universal) (2) and Installer (special tool #D-129, Installer, Bearing Cup) (1), press new  pinion head bearing cup (3) into pinion gear housing.
    Fig 2: Installing Pinion Tail Bearing Cup
    GC0081442Courtesy of CHRYSLER GROUP, LLC
  2. Using Handle (special tool #C-4171, Driver Handle, Universal) (1) and Installer (special tool #D-130, Installer, Bearing Cup) (2), press new pinion tail bearing cup into pinion gear housing.
    Fig 3: Installing Pinion Head Bearing Cone
    GC0081443Courtesy of CHRYSLER GROUP, LLC
  3. Using Installer (special tool #L-4507, Installer, Bearing), install new  pinion head bearing.
    Fig 4: Pinion Bearing Spacer
    GC0081426Courtesy of CHRYSLER GROUP, LLC
  4. Install pinion bearing select spacer (1) removed upon disassembly. Spacer thickness will be measured/verified at end of assembly.
    Fig 5: Installing Pinion Tail Bearing Cone
    GC0081444Courtesy of CHRYSLER GROUP, LLC
  5. Install pinion gear/bearing assembly into pinion housing. Using Installer (special tool #L-4507, Installer, Bearing) (1), press new  pinion tail bearing (2) onto shaft.
    Fig 6: Installing Pinion Flange Seal
    GC0081445Courtesy of CHRYSLER GROUP, LLC
  6. Using Installer (special tool #9677, Installer, Seal) (1), install new  pinion seal.
    Fig 7: Installing Pinion Flange
    GC0081446Courtesy of CHRYSLER GROUP, LLC
  7. Using Installer (special tool #L-4507, Installer, Bearing) (1), install pinion flange (2) until it bottoms.
    Fig 8: Install Pinion Flange Nut/Vice
    GC0094989Courtesy of CHRYSLER GROUP, LLC
  8. Using Spanner Wrench (special tool #6958, Wrench, Spanner) (2), install pinion flange nut and torque to 475 N.m (350 ft. lbs.). Refer to Fig 8.
    Fig 9: Measuring Pinion Housing Assembly Turning Torque
    GC0081416Courtesy of CHRYSLER GROUP, LLC
  9. Measure pinion housing assembly rotating torque (1). Rotating torque should be within 130-260 N.cm (12-23 in. lbs.).
    Fig 10: Measure Pinion Bearing Spacer
    GC0081447Courtesy of CHRYSLER GROUP, LLC
  10. If rotating torque is lower than this range, disassemble pinion housing, measure and install a slightly thinner spacer (1), reassemble and re-verify. If rotating torque is higher than this range, disassemble pinion housing, install a slightly thicker spacer, reassemble and re-verify rotating torque.
  11. Select the pinion depth shim required for this axle assembly. Refer to ADJUSTMENTS .