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2.0L Diesel

NOTE:

Care must be taken not to damage the radiator cooling fins and tubes during installation.

  1. Install the cooling fan onto radiator. Tighten fasteners to 6 N.m (55 in. lbs.).
  2. Install the radiator fan/shroud assembly.
  3. Install the left and right mounting isolators. Tighten bolts to 8 N.m (71 in. lbs.).
  4. Position the wire harness and install the pushpin retainers to secure wire harness.
  5. Install the two remaining lower radiator fan shroud fasteners to radiator. Tighten fasteners to 6 N.m (53 in. lbs.).
    Fig 1: Removing/Installing Upper Radiator Hose
    GC0159418Courtesy of CHRYSLER GROUP, LLC
  6. Lower the vehicle.
  7. Connect the upper radiator hose (1).
    Fig 2: Removing/Installing Lower Radiator Hose
    GC0159512Courtesy of CHRYSLER GROUP, LLC
  8. Connect the lower radiator hose (3) and lock clip (2).
    Fig 3: Cooling Fan Module & Harness Connector
    GC0159943Courtesy of CHRYSLER GROUP, LLC
  9. Install the washer reservoir. Refer to RESERVOIR, WINDSHIELD WASHER, INSTALLATION .
  10. Install the right side radiator air deflector.
  11. Install the left side radiator air deflector.
    Fig 4: Ambient Air Temperature Sensor & Wire Harness Connector
    GC0159714Courtesy of CHRYSLER GROUP, LLC
  12. Connect the ambient air temperature sensor wire harness connector (2).
  13. Install the hood release cable from the air deflector.
  14. Connect the horn wire harness connector.
  15. Connect the cooling fan module wire harness connector (1).
  16. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  17. Install the A/C condenser. Refer to CONDENSER, A/C, INSTALLATION .
  18. Install the Charge Air Cooler (CAC).
  19. Install the front fascia. Refer to FASCIA, FRONT, INSTALLATION .
  20. Lower the vehicle.
    Fig 5: Upper Close Out Panel Cover Components
    GC0160073Courtesy of CHRYSLER GROUP, LLC
  21. Install the upper close out panel cover (1) and fasteners (2, 3, 4).
    Fig 6: Engine Cover
    GC0157479Courtesy of CHRYSLER GROUP, LLC
  22. Fill the cooling system with appropriate coolant. Refer to STANDARD PROCEDURE .
  23. Install the battery tray. Refer to TRAY, BATTERY, INSTALLATION .
  24. Install the engine cover (1).
  25. Connect the negative battery cable.
  26. Operate the engine until it reaches normal operating temperature. Check the cooling system for correct fluid level.
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