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Radiator, Engine Cooling: Installation: Installation

CAUTION:

Before installing the radiator or A/C condenser, be sure the radiator-to-body and radiator-to-A/C condenser rubber air seals are properly fastened to their original positions. These are used at the top, bottom and sides of the radiator and A/C condenser. To prevent overheating, these seals must be installed to their original positions.

Fig 1: Transmission Cooler, Condenser & Radiator
GC0153996Courtesy of CHRYSLER GROUP, LLC
  1. Position the air seals onto the radiator.
  2. Install the A/C condenser (2) onto the radiator (1). Tighten bolts to 8 N.m (70 in. lbs.).
  3. Install the transmission cooler (5) onto the A/C condenser (2). Tighten bolts to 8 N.m (70 in. lbs.).
  4. Guide the radiators alignment dowels into the rubber grommets located in lower radiator crossmember. Install and tighten mounting bolts to 8 N.m (70 in. lbs.).
    Fig 2: Transmission Cooler Lines & Bolt
    GC0153975Courtesy of CHRYSLER GROUP, LLC
  5. Install the transmission cooler lines (3). Tighten bolt (1) to 8 N.m (70 in. lbs.).
  6. Install the front grille. Refer to GRILLE, INSTALLATION .
    Fig 3: Cooling Fan, Lower Radiator Tabs & Connector
    GC0153995Courtesy of CHRYSLER GROUP, LLC
  7. Install the lower radiator hose.
  8. Position the lower cooling fan tabs onto the mounts located on the radiator (4).
  9. Install the cooling fan shroud bolts and tighten to 9 N.m (80 in. lbs.).
  10. Connect the cooling fan wire harness connector (3).
  11. Install upper radiator seal (2).
    Fig 4: Refrigerator Lines To Condenser
    GC0085607Courtesy of CHRYSLER GROUP, LLC
  12. Install the A/C lines (2, 4) to the condenser. Tighten nuts (3, 5) to 8 N.m (70 in. lbs.).
  13. Install the coolant recovery bottle hose onto fan shroud.
  14. Install the upper radiator hose.
  15. Charge the A/C system Refer to PLUMBING, STANDARD PROCEDURE .
  16. Fill the cooling system with correct coolant. Refer to STANDARD PROCEDURE .
  17. Install the air cleaner body. Refer to BODY, AIR CLEANER, INSTALLATION .
  18. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  19. Install the lower engine shield.
  20. Lower the vehicle.
  21. Connect the battery negative cable.
  22. Start engine and check for leaks.