Technical Specifications: Specifications
GEAR RATIOS
| GEAR | RATIO |
|---|---|
| 1ST | 3.59:1 |
| 2ND | 2.19:1 |
| 3RD | 1.41:1 |
| 4TH | 1.00:1 |
| 5TH | 0.83:1 |
| REVERSE | 3.16:1 |
| REVERSE (In 4WD Low Range) | 1.93:1 |
SPECIFICATIONS
| COMPONENT | METRIC (mm) | INCH (in.) |
|---|---|---|
| Geartrain End-play | 0.3-0.5 | 0.012-0.020 |
| Geartrain End-play Shim | 0.2, 0.3, 0.4, and 0.5 | 0.008, 0.012, 0.016, 0.020 |
| Rear Planetary Gear Set End-play | 0.15-0.6 | 0.006-0.024 |
| Rear Planetary Gear Set Snap-rings | 3.0, 3.4, and 3.7 | 0.118, 0.134, 0.146 |
| B1 Clutch Clearance - Double Sided Friction Discs | ||
| 2 Disc | 2.3-2.7 | 0.091-0.106 |
| 3 Disc | 2.7-3.1 | 0.106-0.122 |
| 4 Disc | 3.0-3.4 | 0.118-0.134 |
| B1 Clutch Clearance - Single Sided Friction Discs | ||
| 4 Disc | 2.2-2.6 | 0.087-0.102 |
| 6 Disc | 2.4-2.8 | 0.095-0.110 |
| 8 Disc | 2.6-3.0 | 0.102-0.118 |
| B1 Clutch Snap-rings | 2.6, 2.9, 3.2, 3.5, 3.8, and 4.1 | 0.102, 0.114, 0.126, 0.138, 0.150, 0.162 |
| B2 Clutch Clearance | ||
| 4 Disc | 1.9-2.3 | 0.075-0.091 |
| 5 Disc | 2.0-2.4 | 0.079-0.095 |
| B2 Clutch Snap-rings | 2.9, 3.2, 3.5, 3.8, and 4.1 | 0.114, 0.126, 0.138, 0.150, 0.162 |
| B3 Clutch Clearance | 1.0-1.4 | 0.039-0.055 |
| B3 Clutch Snap-rings | 3.2, 3.5, 3.8, 4.1, 4.4, and 4.7 | 0.126, 0.138, 0.150, 0.162, 0.173, 0.185 |
| K1 Clutch Clearance - Double Sided Friction Discs | ||
| 3 Disc | 2.7-3.1 | 0.106-0.122 |
| 4 Disc | 3.0-3.4 | 0.118-0.134 |
| 5 Disc | 3.3-3.7 | 0.130-0.146 |
| 6 Disc | 3.6-4.0 | 0.142-0.158 |
| K1 Clutch Clearance - Single Sided Friction Discs | ||
| 6 Disc | 2.4-2.8 | 0.095-0.110 |
| 8 Disc | 2.6-3.0 | 0.102-0.118 |
| 10 Disc | 2.8-3.2 | 0.110-0.126 |
| 12 Disc | 2.9-3.3 | 0.114-0.130 |
| K1 Clutch Snap-rings | 2.6, 2.9, 3.2, 3.5, 3.8, and 4.1 | 0.102, 0.114, 0.126, 0.138, 0.150, 0.162 |
| K2 Clutch Clearance | ||
| 3 Disc | 2.3-2.7 | 0.091-0.106 |
| 4 Disc | 2.4-2.8 | 0.095-0.110 |
| 5 Disc | 2.5-2.9 | 0.099-0.114 |
| 6 Disc | 2.7-3.1 | 0.106-0.122 |
| K2 Clutch Snap-rings | 2.3, 2.6, 2.9, 3.2, 3.5, and 3.8 | 0.091, 0.102, 0.114, 0.126, 0.138, 0.150 |
| K3 Clutch Clearance - Double Sided Friction Discs | ||
| 3 Disc | 2.3-2.7 | 0.091-0.106 |
| 4 Disc | 2.4-2.8 | 0.095-0.110 |
| 5 Disc | 2.5-2.9 | 0.099-0.114 |
| K3 Clutch Clearance - Single Sided Friction Discs | ||
| 6 Disc | 2.3-2.7 | 0.091-0.106 |
| 8 Disc | 2.4-2.8 | 0.095-0.110 |
| 10 Disc | 2.5-2.9 | 0.099-0.114 |
| K3 Clutch Snap-rings | 2.0, 2.3, 2.6, 2.9, 3.2, and 3.5 | 0.079, 0.091, 0.102, 0.114, 0.126, 0.138 |
TORQUE SPECIFICATIONS
| DESCRIPTION | N.m | Ft. Lbs. | In. Lbs. | NEW FASTENER* |
|---|---|---|---|---|
| 4X4 Adapter Housing Bolts | 20 | - | 177 | |
| 4X4 Adapter Shaft Nut | 200 | 147.5 | - | X |
| Adapter Plug Bolt | 2.5 | - | 22 | |
| B1 Carrier to Converter Housing Bolts | 11 | - | 97 | |
| B2 Clutch Carrier Bolts | 16 | - | 141 | |
| Clevis Bracket to Crossmember Bolt | 47 | 39 | - | |
| Clevis Bracket to Rear Support Bolt | 68 | 50 | - | |
| Crossmember to Frame Bolts | 115 | 85 | - | |
| Oil Pan Bolts | 8 | - | 71 | |
| Oil Pump Bolts | 20 | - | 177 | |
| Propeller Flange Nut | 200 | 148 | - | |
| Rear Support to Transmission Bolts | 54 | 40 | - | |
| Shift Cable Adjustment Nut | 30 | 22 | - | |
| Shift Plate to Floor Pan Bolts | 8 | - | 71 | |
| Shifter Mechanism to Shift Plate Nuts | 12 | - | 105 | |
| Shifter Cable Bracket to Transmission Bolts | 28 | 21 | - | |
| Solenoid Leaf Spring Bolts | 8 | - | 71 | |
| Torque Converter Bolts | 37 | 27 | - | |
| Transmission to Engine Bolts | 50 | 37 | - | |
| Transmission Fill Tube Bolts | 10 | - | 88 | |
| Transmission Fill Tube Water Shield Bolts | 12 | - | 105 | |
| Transmission Housing to Converter Housing Bolts | 20 | - | 177 | |
| Valve Body to Case Bolts | 8 | - | 71 | |
| Valve Body/Housing Side Cover Screws | 4 | - | 35 | |
| Wiring Heat Shield to transmission Bolts | 20 | - | 177 | |
| *NEW FASTENER: Do not reuse these fasteners. If removed, a new fastener must be installed and tightened to specifications. | ||||
NAG1 VALVE BODY SPRING DIMENSION
| VALVE | SPRING FREE LENGTH | TOTAL COILS |
|---|---|---|
| 2-3 Holding | 18.8 -19.6 mm (0.74 - 0.77 in.) | 12 |
| T/C Clutch Damper | 37.5 - 38.5 mm (1.48 - 1.51 in.) | 19.5 |
| 1-2 / 4-5 Overlap | 20.95 - 21.65 mm (0.82 - 0.85 In.) | 14.5 |
| Shift Pressure Regulator | 22.4 - 23.6 mm (0.88 - 0.93 in.) | 14.5 |
| Control Valve Pressure Regulator | 79.2 - 82.4 mm (3.12 - 3.24 in.) | 29 |
| Shift Solenoid Pressure Regulating Valve | 32.6 - 34.4 mm (1.28 - 1.35 in.) | 15.5 |
| T/C Clutch (LU) Regulator | 22.8 - 23.6 mm (0.90 - 0.93 in.) | 18.5 |
| B2 Shift Valve | 25.8 - 27.0 mm (1.01 - 1.06 in.) | 16.5 |
| 3/4 Over Lap | 21.0 - 20.4 mm (0.83 - 0.80 in.) | 13 |
| 3-4 Holding, 1-2 / 4-5 Holding, 1-2 / 4-5 Shift Pressure | 21.1 - 22.5 mm (0.83 - 0.88 in.) | 14 |
| 3-4 Command, 3-4 Shift Pressure, 1-2 / 4-5 Command, 2-3 Shift Pressure, 2-3 Command | 23.9 - 25.3 mm (0.94 -1.00 in.) | 11.5 |
| Lubricating Pressure Regulating Valve | 64.8 - 68.2 mm (2.55 - 2.68 in.) | 24 |
| 2-3 Overlap | 16.9 - 18.7 mm (0.66 - 0.74 in.) | 13 |
| Line Pressure Regulator | 43.8 - 46.2 mm (1.72 - 1.82 in.) | 13.5 |