Description And Operation

DESCRIPTION 

Courtesy of CHRYSLER GROUP, LLC

The Occupant Restraint Controller (ORC) module (1), located on the floor tunnel under the instrument panel center console, monitors the impact and occupant sensors and activates restraint system devices in the event of an impact. The ORC also contains impact sensors that are used to determine the level of deployment and to verify the information received from the remote sensors.

An arrow printed on the ORC label indicates the installation orientation. The arrow must point toward the front of the vehicle. The ORC must be installed correctly for correct restraint system operation.

The ORC module will set a specific DTC which cannot be deleted, not even using the diagnostic tool. This will happen when you reach:

• 3 activations of the tensioners
• 3 activations of the side airbags
• 1 activation of the tensioners plus the front airbags; all versions
• Any other combination of the above mentioned cases until one of the limits is reached

When one of the above mentioned limits is reached, the ORC module will have to be replaced.

The yaw or lateral acceleration sensor is installed inside the ORC module and is used for the correct operation of the vehicle dynamic stability functions.

The impact sensor and safing sensor internal to the ORC are calibrated for the specific vehicle, and are only serviced as a unit with the ORC. In addition, there are unique versions of the ORC for vehicles with or without certain optional Supplemental Restraint System (SRS) components. The ORC cannot be repaired or adjusted and, if damaged or ineffective, it must be replaced.

OPERATION 

The microcontroller within the ORC contains the Supplemental Restraint System (SRS) logic circuits and controls all of the SRS components. The ORC uses On-Board Diagnostics (OBD) and can communicate with other electronic modules in the vehicle as well as with the diagnostic scan tool using the Controller Area Network - Chassis (CAN-C) data bus. This method of communication is used for control of the airbag indicator in the Instrument Panel Cluster (IPC) and for SRS diagnosis and testing through the 16-way data link connector located on the driver side lower edge of the instrument panel.

The ORC microcontroller continuously monitors all of the SRS electrical circuits to determine the system readiness. If the ORC detects a monitored system fault, it sets an active and stored Diagnostic Trouble Code (DTC) and sends electronic messages to the IPC over the CAN-C data bus to turn ON the airbag indicator. An active fault only remains for the duration of the fault, or in some cases for the duration of the current ignition cycle, while a stored fault causes a DTC to be stored in memory by the ORC. For some DTCs, if a fault does not recur for a number of ignition cycles, the ORC will automatically erase the stored DTC. For other internal faults, the stored DTC is latched forever.

The ORC receives battery current through two circuits; a fused ignition switch output (RUN) circuit through a fuse in the Body Control Module (BCM) and a fused ignition switch output (RUN/START) circuit through a second fuse in the BCM. The ORC receives ground through a ground circuit and take out of the instrument panel wire harness that is secured by a nut to a weld stud on the floor panel transmission tunnel. These connections allow the ORC to be operational whenever the ignition switch is in the START or ON positions.

The ORC also contains an energy-storage capacitor. When the ignition switch is in the START or ON positions, this capacitor is continually being charged with enough electrical energy to deploy the SRS components for up to one second following a battery disconnect or failure. The purpose of the capacitor is to provide backup SRS protection in case there is a loss of battery current supply to the ORC during an impact.

Various sensors within the ORC are continuously monitored by the ORC logic. These internal sensors, along with several external impact sensor inputs allow the ORC to determine both the severity of an impact and to verify the necessity for deployment of any SRS components. Remote front impact sensors are located on the back of the right and left vertical members of the radiator support inboard of the headlamps. The electronic impact sensors are accelerometers that sense the rate of vehicle deceleration, which provides verification of the direction and severity of an impact.

The ORC also monitors inputs the front seat belt switches, an internal rollover sensor and four additional remote side impact sensors located on the left and right front door hardware module carriers and on the right and left lower B-pillars to control deployment of the side curtain airbag units and, if equipped, the front Seat AirBags (SAB). The ORC uses the seat belt switch inputs along with inputs from the Occupant Detection Sensor (ODS) in the passenger front seat cushion to support the seat belt alert feature, and will send electronic messages to the IPC to illuminate the seat belt indicator when appropriate.

The impact sensors within the ORC are electronic accelerometer sensors that provide an additional logic input to the ORC microcontroller. These sensors are used to verify the need for a SRS component deployment by detecting impact energy of a lesser magnitude than that of the primary electronic impact sensors, and must exceed a safing threshold in order for the SRS components to deploy. A separate impact sensor within the ORC provides confirmation to the ORC microcontroller of side impact forces. This separate sensor is a bi-directional unit that detects impact forces from either side of the vehicle.

Pre-programmed decision algorithms in the ORC microcontroller determine when the deceleration rate as signaled by the impact sensors indicate an impact that is severe enough to require SRS protection. When the programmed conditions are met, the ORC sends the proper electrical signals to deploy the front airbags, the front seat belt tensioners and either side curtain and, if equipped, seat airbag unit.

The BCM stores and compares vehicle configuration data with the ORC as well as with other Electronic Control Units (ECU) in the vehicle. This process is referred to as Programming Of Configuration of Systems Integrated (PROCSI) (also known as PROXI). If a configuration mismatch is detected, the BCM sets a DTC. A configuration mismatch DTC will require the performance of a Restore BCM PROXI Configuration routine, or a PROXI Configuration Alignment routine using a diagnostic scan tool.

The hardwired inputs and outputs for the ORC may be diagnosed using conventional diagnostic tools and procedures. Refer to the appropriate wiring information. However, conventional diagnostic methods will not prove conclusive in the diagnosis of the ORC or the electronic controls and communication between other modules and devices that provide some features of the SRS. The most reliable, efficient and accurate means to diagnose the ORC or the electronic controls and communication related to SRS operation requires the use of a diagnostic scan tool and may also require the use of the Airbag Kit. Refer to the appropriate diagnostic information.

For specific inputs and outputs of the ORC. Refer to DESCRIPTION AND OPERATION .