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Section 74 (Front Axle): Disassembly: Notes

WARNING: This page is about a different car, the 2020 Chrysler 300 and 2019 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
GC0081410Courtesy of CHRYSLER GROUP, LLC
1 - NUT, PINION FLANGE 1
2 - FLANGE, PINION
3 - SEAL, PINION
4 - BEARING, PINION TAIL
5 - BOLT, PINION HOUSING
6 - HOUSING, PINION
7 - SPACER, SELECT
8 - BEARING, PINION HEAD
9 - SEAL, PINION HOUSING O-RING
10 - GEAR, PINION
11 - SHIM, PINION DEPTH (SELECT)
12 - HOUSING, AXLE
13 - VENT, HOUSING
14 - HOUSING, AXLE
15 - BAFFLE, VENT
16 - SEAL, AXLE
17 - SHIM, PRELOAD
18 - BEARING, DIFFERENTIAL SIDE
19 - ASSEMBLY, RING GEAR/DIFFERENTIAL
20 - BEARING, DIFFERENTIAL SIDE
21 - SEAL, AXLE COVER O-RING
22 - SHIM, BEARING PRELOAD
23 - COVER, AXLE HOUSING
24 - BOLT, AXLE HOUSING COVER
25 - SEAL, AXLE
26 - PLUG, AXLE FILL
27 - SHAFT, DIFFERENTIAL PINION
28 - SIDE GEAR ASSEMBLY
GC0081413Courtesy of CHRYSLER GROUP, LLC
  1. Remove pinion housing assembly bolts (1).
    GC0081414Courtesy of CHRYSLER GROUP, LLC
  2. Remove pinion housing assembly (4).
    GC0081415Courtesy of CHRYSLER GROUP, LLC
  3. Remove pinion depth shim (1).
    GC0081416Courtesy of CHRYSLER GROUP, LLC
  4. Measure pinion housing assembly rotating torque (1). Rotating torque should be 130-250 N.m (12-22 in. lbs.). If rotating torque is outside of this range, bearing replacement is required. Refer to Pinion Housing Disassembly.
    GC0081417Courtesy of CHRYSLER GROUP, LLC
  5. Remove pinion flange nut (1).
    GC0081418Courtesy of CHRYSLER GROUP, LLC
  6. Using puller (special tool #1026, Puller) (1), pull pinion flange from shaft.
    GC0081419Courtesy of CHRYSLER GROUP, LLC
  7. Remove pinion flange (1).
    GC0081420Courtesy of CHRYSLER GROUP, LLC
  8. Using suitable tool, remove pinion seal (1).
    GC0081421Courtesy of CHRYSLER GROUP, LLC
  9. Remove pinion housing O-ring seal (1).
    GC0081422Courtesy of CHRYSLER GROUP, LLC
  10. Measure differential rotating torque with Torque Tool C-4995A. Rotating torque should be within 190-250 N.m (17-22 in. lbs). Measurements recorded out of this range require differential side bearing replacement and/or side bearing preload adjustment.
    GC0081423Courtesy of CHRYSLER GROUP, LLC
  11. Remove axle housing cover (5). Remove differential assembly (3) and inboard axle seal (2).
    GC0081424Courtesy of CHRYSLER GROUP, LLC
  12. Remove axle housing cover O-Ring (1).