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Technical Specifications: Specifications

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GENERAL SPECIFICATIONS

DESCRIPTION SPECIFICATION
Metric Standard
Engine Type In-Line OHV, DOHC
Number of Cylinders 4
Firing Order 1-3-4-2
Spark Plug NGK - ILZKR7G7G
Compression Ratio 10:1
Idle Engine Speed 750 ± 50
Displacement 2.0 L (1995 cc) 122 cu. in.
Oil Capacity 5.2 L 5.5 qt.
Coolant Capacity (Engine) 8.6 L 9 qt.
Coolant Capacity (Turbocharger) 4.3 L 4.5 qt.
Power 206 kw @ 5250 RPM 280 hp @ 5250 RPM
Torque 400 N.m @ 2150 RPM 295 lb-ft @ 2150 RPM
Bore 84 mm 3.307 in.
Stroke 90 mm 3.54 in.
Compression Pressure 1172 - 1551 kPa 170 - 225 psi
Max. Variation Between Cylinders 25%
CYLINDER BLOCK

DESCRIPTION SPECIFICATION
Metric Standard
Material Cast Aluminum
Cylinder Bore Diameter 
A 83.990 - <84.000 mm 3.3067 - <3.3071 in.
B 84.000 - 84.010 mm 3.3071 - 3.3075 in.
Cylinder Bore Out-of-Round (Max.) 0.009 mm 0.00035 in.
Cylinder Bore Cylindricity 0.014 mm 0.0006 in.
Deck Surface Flatness (Max.) 0.050 mm 0.002 in.
Main Bearing Bore Diameter 
1 55.000 - <55.006 mm 2.1653 - <2.1656 in.
2 55.006 - <55.012 mm 2.1656 - <2.1658 in.
3 55.012 - 55.018 mm 2.1658 - 2.1661 in.
PISTONS

DESCRIPTION SPECIFICATION
Metric Standard
Clearance to Bore (No Coating, Coating is 0.010 - 0.020 per side) 0.030 - 0.050 mm 0.0012 - 0.0020 in.
Piston Pin Bore Diameter 22.403 - 22.408 mm 0.8820 - 0.8822 in.
Piston Ring Groove Height No. 1 1.235 - 1.255 mm 0.0486 - 0.0494 in.
Piston Ring Height Depth No. 2 1.230 - 1.250 mm 0.0484 - 0.0492 in.
Piston Ring Height Depth No. 3 2.030 - 2.050 mm 0.0799 - 0.0807 in.
Piston Ring Groove Depth No. 1 3.225 - 3.238 mm 0.1270 - 0.1275 in.
Piston Ring Groove Depth No. 2 3.293 - 3.358 mm 0.1296 - 0.1322 in.
Piston Ring Groove Depth No. 3 2.705 - 2.963 mm 0.1065 - 0.1167 in.
PISTON RINGS

DESCRIPTION SPECIFICATION
Metric Standard
Ring Gap-Top Compression Ring 0.20 - 0.35 mm 0.0079 - 0.0138 in.
Ring Gap-2nd Compression Ring 0.30 - 0.50 mm 0.0118 - 0.0197 in.
Ring Gap-Oil Control Steel Rails 0.15 - 0.45 mm 0.0059 - 0.0177 in.
PISTON PIN

DESCRIPTION SPECIFICATION
Metric Standard
Outside Diameter 22.395 - 22.400 mm 0.8817 - 0.8819 in.
CONNECTING ROD

DESCRIPTION SPECIFICATION
Metric Standard
Bearing Clearance 0.040 - 0.078 mm 0.0016 - 0.0031 in.
Bore Diameter-Piston Pin 22.403 - 22.409 mm 0.8820 - 0.8822 in.
Bore Diameter-Crankshaft End 53.000 - 53.015 mm 2.0866 - 2.0872 in.
Side Clearance* 1.9 - 2.1 mm 0.075 - 0.083 in.
Weight (Big End / Small End) 392.5 / 166.7 grams 13.84 / 5.88 oz.

* Total side clearance, there should be nominally 1mm on each side of this piston-guided connecting rod, if the rod is centered.

CRANKSHAFT

DESCRIPTION SPECIFICATION
Metric Standard
Connecting Rod Journal Diameter 
Journal Grade 
1 49.966 - 49.972 mm 1.9672 - 1.9674 in.
2 49.960 - 49.966 mm 1.9676 - 1.9672 in.
3 49.954 - 49.960 mm 1.9667 - 1.9676 in.
Main Bearing Journal Diameter 
Journal Grade 
0 49.985 - 49.988 mm 1.9679 - 1.9680 in.
1 49.982 - 49.985 mm 1.9678 - 1.9679 in.
2 49.979 - 49.982 mm 1.9677 - 1.9678 in.
3 49.976 - 49.979 mm 1.9676 - 1.9677 in.
4 49.973 - 49.976 mm 1.9674 - 1.9676 in.
End Play 0.050 - 0.250 mm 0.0020 - 0.0098 in.
Wear Limit 0.30 mm 0.0018 in.
Main Bearing Diametrical Clearance 0.028 - 0.048 mm 0.0011 - 0.0019 in.
Main Bearing Diametrical Clearance (Max) 0.058 mm 0.0023 in.
CYLINDER HEAD CAMSHAFT BEARING BORE DIAMETER

DESCRIPTION SPECIFICATION
Metric Standard
Cam Bearing Bore 
Cam Bearing Bore Number 1 61.926 - 61.945 mm 2.4380 - 2.4388 in.
Cam Bearing Bore Numbers 2 through 6 30.000 - 30.021 mm 1.1811 - 1.1819 in.
CAMSHAFT

DESCRIPTION SPECIFICATION
Metric Standard
Cam Journal Diameter 
Cam Bearing Outside Diameter (Number 1) 61.987 - 62.000 mm 2.4404 - 2.4409 in.
Cam Journal Diameter (Number 1) 34.984 - 35.000 mm 1.3773 - 1.3780 in.
Cam Journal Diameter (Numbers 2 through 6) 29.954 - 29.970 mm 1.1793 - 1.1819 in.
Bearing Clearance - Diametrical 
Cam Bearing Outside Diameter Interference (Number 1) (- 0.042) - (-0.074) mm (-0.0017) - (-0.0029) in.
Cam Journal Interference (Number 1) (- 0.012) - 0.016 mm (-0.0005) - 0.0005 in.
Cam Journal Clearance (Numbers 2 through 6) 0.030 - 0.067 mm 0.0012 - 0.0026 in.
End Play 0.102 - 0.282 mm 0.004 - 0.011 in.
CYLINDER HEAD

DESCRIPTION SPECIFICATION
Metric Standard
Material Cast Aluminum - Heat Treated
Combustion Chamber Volume (Head Only) 32.77 cc 1.108 oz.
Head Gasket Volume (Compressed) 4.38 cc 0.148 oz.
Flatness (Head Gasket Surface) 0.090 mm 0.0035 in.
VALVE SPRINGS

DESCRIPTION SPECIFICATION
Metric Standard
Free Length 44.4 - 45.2 mm 1.75 - 1.78 in.
Length Under load of 333 N (75 lb.) 36.4 mm 1.43 in.
Length Under load of 724 N (163 lb.) 26.9 mm 1.06 in.
Wire Diameter 3.67 - 3.73 mm 0.144 - 0.147 in.
VALVES

DESCRIPTION SPECIFICATION
Metric Standard
Intake Valve Stem Diameter 5.462 - 5.480 mm 0.2150 - 0.2157 in.
Exhaust Valve Stem Diameter 5.452 - 5.470 mm 0.2146 - 0.2154 in.
Intake Valve Head Diameter 31.37 - 31.63 mm 1.235 - 1.245 in.
Exhaust Valve Head Diameter 27.37 - 27.63 mm 1.078 - 1.088 in.
VALVE GUIDE

DESCRIPTION SPECIFICATION
Metric Standard
Guide Inside Diameter 5.518 - 5.500 mm 0.2172 - 0.2165 in.
OIL PRESSURE

DESCRIPTION SPECIFICATION
Metric Standard
NOTE:

Engine oil at normal operating temperatures 100° C (212° F) light load

 Oil Press Range (Scan Tool/Mechanical Gauge) Oil Press Range (Scan Tool/Mechanical Gauge)
Pressure at curb idle speed 760 RPM* 80 -160 kPa 11.6 - 23.2 psi
Pressure at 1000 - 2600 RPM 110 - 200 kPa 16 - 29 psi
Normal transition zone from low to high mode under light load at 2601 - 2800 RPM    
Pressure at 2801 - 5800 RPM 310 - 390 kPa 45 - 57 psi
*
CAUTION:

If engine oil pressure is zero at idle, DO NOT RUN THE ENGINE.
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