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Valve Guide

  1. Using the SST (09221 - 3F100A), withdraw the old valve guide toward the bottom of cylinder head.
    Fig 1: Removing Old Valve Guide Using SST (09221 - 3F100A)
    G06828498Courtesy of KIA MOTORS AMERICA, INC.
  2. Recondition the valve guide hole of cylinder head so that it can match the newly press-fitted oversize valve guide.
  3. Using the SST (09221-3F100A, 09221-26000), press-fit the valve guide. The valve guide must be press-fitted from the upper side of the cylinder head. Keep in mind that the intake and exhaust valve guides are different in length.

    Valve guide length 

    Intake : 36.3 ~ 36.7mm (1.4291 ~ 1.4449in) 

    Exhaust : 40.8 ~ 41.2mm (1.6063 ~ 1.6220in) 

    Fig 2: Pressing Valve Guide Using SST (09221-3F100A, 09221-26000)
    G06828499Courtesy of KIA MOTORS AMERICA, INC.
  4. After the valve guide is press-fitted, insert a new valve and check for proper stem-to-guide clearance.
  5. After the valve guide is replaced, check that the valve is seated properly. Recondition the valve seats as necessary.

VALVE GUIDE OVERSIZE 

VALVE GUIDE OVERSIZE SPECIFICATION

Item Oversize [mm (in)] Size mark Valve guide hole inner diameter [mm (in)] Valve guide outer diameter [mm (in)] Valve guide protrusion height [mm (in)]
Valve guide STD - 11.000 ~ 11.018 (0.4331 ~ 0.4338) 11.050 ~ 11.060 (0.4350 ~ 0.4354) 12.8 (0.5039)
0.05 (0.002) OS 5 11.050 ~ 11.068 (0.4350 ~ 0.4357) 11.100 ~ 11.110 (0.4370 ~ 0.4374)
0.25 (0.010) OS 25 11.250 ~ 11.268 (0.4429 ~ 0.4436) 11.300 ~ 11.310 (0.4449 ~ 0.4453)
0.50 (0.020) OS 50 11.500 ~ 11.518 (0.4528 ~ 0.4535) 11.550 ~ 11.560 (0.4547 ~ 0.4551)