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Repair Procedures: Reassembly

WARNING: This page is about a different car, the 2013 Kia Sportage and 2012 Kia Sportage. However, it is still accessible from the selected car via links, so may be relevant.
  1. Wrap tape around the driveshaft splines (VTJ. side) to prevent damage to the boots.
  2. Apply grease to the driveshaft and install the BJ boots.
  3. Install the bands to both BJ boots.
    Fig 1: Identifying BJ Boots Bands
    G07424051Courtesy of KIA MOTORS AMERICA, INC.
  4. To reassemble the dynamic damper (A), keeping the shaft (B) in the straight line. Tighten the dynamic damper (A) with dynamic damper band (C), as shown in illustration.
    Fig 2: Tightening Dynamic Damper Band
    G07424052Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the VTJ boot bands and VTJ boot.
  6. Install the spider assembly (A) and the circlip (E) to the spline (C) on the driveshaft.

    At this time align the marks (D) each other.

    Fig 3: Identifying Marks On Spider Assembly, Circlip & Spline (1 Of 2))
    G07424053Courtesy of KIA MOTORS AMERICA, INC.
    Fig 4: Identifying Marks On Spider Assembly, Circlip & Spline (2 Of 2)
    G07424054Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the clip to the VTJ case (B).
  8. Add the specified grease to the VTJ as mush as wiped away at inspection.
  9. Install the VTJ boots.
  10. Install the bands to both VTJ boots.
  11. Using the SST (09495-3K000), secure the boot bands.

    Clearance (A)  : 2.0 mm (0.079 in.) or less

    Fig 5: Securing Boot Bands
    G07424055Courtesy of KIA MOTORS AMERICA, INC.
  12. To control the air in the VTJ boot, keep the specified distance between the boot bands when they are tightened.
BOOT BANDS DISTANCE SPECIFICATIONS

Distance (A) LH side RH side
Gasoline 2.0/2.4 AT 2WD (mm) 536.6 +26.8/-20.2 827.5 +26.8/-20.2
Gasoline 2.0/2.4 AT 4WD (mm) 531.6 +26.8/-20.2 511.4 +26.8/-20.2
Gasoline 2.0 MT 2WD (mm) 557.9 +26.8/-20.2 835.7 +26.8/-20.2
Gasoline 2.0 MT 4WD (mm) 511.4 +26.8/-20.2
Gasoline 2.4 MT 2WD (mm) 542.0 +26.8/-20.2 855.4 +26.8/-20.2
Gasoline 2.4 MT 4WD (mm) 511.4 +26.8/-20.2
Fig 6: Identifying Distance Between Boot Bands
G07424056Courtesy of KIA MOTORS AMERICA, INC.